Answered step by step
Verified Expert Solution
Link Copied!

Question

...
1 Approved Answer

DataSpan, Incorporated, implemented Lean Production and would like to redesign its performance measures accordingly. It has provided the following data sets: Month 1 2

image text in transcribedimage text in transcribedimage text in transcribedimage text in transcribedimage text in transcribedimage text in transcribedimage text in transcribed

DataSpan, Incorporated, implemented Lean Production and would like to redesign its performance measures accordingly. It has provided the following data sets: Month 1 2 3 4 Percentage of on-time deliveries 83% Total sales (units) 2,700 78% 2,585 75% 2,453 72% 2,360 Average per Month (in days) 1 2 3 4 Move time per unit 0.6 0.3 0.4 0.4 Process time per unit 2.0 1.9 1.8 1.7 Wait time per order before start of production Queue time per unit 21.0 23.0 26.0 28.1 4.0 4.6 5.3 6.1 Inspection time per unit 0.4 0.5 0.5 0.4 Required: 1-a. Compute the throughput time for each month. 1-b. Compute the delivery cycle time for each month. 1-c. Compute the manufacturing cycle efficiency (MCE) for each month. 2. Evaluate the company's performance over the last four months. 3-a. Refer to the data for month 4. Assume in month 5 the company uses Lean Production to completely eliminate the queue time, and all else remains the same as month 4. Compute the new throughput time and MCE. 3-b. Refer to the data for month 4. Assume in month 6 the company eliminates all queue time and inspection time, and all else remains the same as month 4. Compute the new throughput time and MCE. Complete this question by entering your answers in the tabs below. Required 1 Required 2 Required 3 1-a. Compute the throughput time for each month. 1-b. Compute the delivery cycle time for each month. 1-c. Compute the manufacturing cycle efficiency (MCE) for each month. Note: Round your answers to 1 decimal place. Throughout Tima Dalluar Cuela Time: Manufacturing Cycle < Prev 5 of 6 Next > Show less A Check Required: 1-a. Compute the throughput time for each month. 1-b. Compute the delivery cycle time for each month. 1-c. Compute the manufacturing cycle efficiency (MCE) for each month. 2. Evaluate the company's performance over the last four months. 3-a. Refer to the data for month 4. Assume in month 5 the company uses Lean Production to completely eliminate the queue time, and all else remains the same as month 4. Compute the new throughput time and MCE 3-b. Refer to the data for month 4. Assume in month 6 the company eliminates all queue time and inspection time, and all else remains the same as month 4. Compute the new throughput time and MCE. Complete this question by entering your answers in the tabs below. Required 1 Required 2 Required 3 1-a. Compute the throughput time for each month. 1-b. Compute the delivery cycle time for each month. 1-c. Compute the manufacturing cycle efficiency (MCE) for each month. Note: Round your answers to 1 decimal place. Show less A Throughput Time Delivery Cycle Time Manufacturing Cycle Efficiency (MCE) Month 1 days days % Month 21 days days % Month 31 days days % Month 4 days days % < Prev 5 of 6 Next > Check w Process time per unit 2.0 1.9 1.8 1.7 Wait time per order before start of production 21.0 23.0 26.0 28.1 Queue time per unit 4.0 4.6 5.3 6.1 Inspection time per unit 0.4 0.5 0.5 0.4 Required: 1-a. Compute the throughput time for each month. 1-b. Compute the delivery cycle time for each month. 1-c. Compute the manufacturing cycle efficiency (MCE) for each month. 2. Evaluate the company's performance over the last four months. 3-a. Refer to the data for month 4. Assume in month 5 the company uses Lean Production to completely eliminate the queue time, and all else remains the same as month 4. Compute the new throughput time and MCE. 3-b. Refer to the data for month 4. Assume in month 6 the company eliminates all queue time and inspection time, and all else remains the same as month 4. Compute the new throughput time and MCE. Complete this question by entering your answers in the tabs below. Required 1 Required 2 Required 3 Evaluate the company's performance over the last four months. Note: Indicate the effect of each trend by selecting "Favorable" or "Unfavorable" or "None" for no effect (i.e., zero variance). The Throughput Time measure displays The Delivery cycle time measure displays Manufacturing cycle efficiency measure displays trends. trends trends < Prev 5 of 6 Next > Process time per unit Wait time per order before start of production Queue time per unit Inspection time per unit Required: 1-a. Compute the throughput time for each month. 1-b. Compute the delivery cycle time for each month. Che 2.0 1.9 1.8 1.7 21.0 23.0 26.0 28.1 4.0 4.6 5.3 6.1 0.4 0.5 0.5 0.4 1-c. Compute the manufacturing cycle efficiency (MCE) for each month. 2. Evaluate the company's performance over the last four months. 3-a. Refer to the data for month 4. Assume in month 5 the company uses Lean Production to completely eliminate the queue time, and all else remains the same as month 4. Compute the new throughput time and MCE. 3-b. Refer to the data for month 4. Assume in month 6 the company eliminates all queue time and inspection time, and all else remains the same as month 4. Compute the new throughput time and MCE. Complete this question by entering your answers in the tabs below. Required 1 Required 2 Required 3 3-a. (Month 5) Refer to the data for month 4. Assume in month 5 the company uses Lean Production to completely eliminate the queue time, and all else remains the same as month 4. Compute the new throughput time and MCE. 3-b. (Month 6) Refer to the data for month 4. Assume in month 6 the company eliminates all queue time and inspection time, and all else remains the same as month 4. Compute the new throughput time and MCE. Note: Round your answers to 1 decimal place. Throughput time Manufacturing cycle efficiency (MCE) Month 5 days % < Required 2 Required 3 > Month 6 days % < Prev 5 of 6 Next > Show less A Tombro Industries is automating one of its plants and developing a flexible manufacturing system. In an effort to revise its performance measurement system, the company gathered the following data for the last four months: Quality control measures: Number of defects Number of warranty claims Number of customer complaints Material control measures: Purchase order lead time. Scrap as a percent of total cost Machine performance measures: Machine downtime as a percentage of availability Use as a percentage of availability Setup time (hours) Delivery performance measures: Throughput time Manufacturing cycle efficiency (MCE) Delivery cycle time Percentage of on-time deliveries Month 2 3 4 185 163 124 91 46 39 30 27 102 96 79 58 8 days 7 days 5 days 4 days 1% 1% 2% 3% 3% 4% 4% 6% 95% 92% 89% 85% 8 10 11 12 ? ? 7 ? ? ? 7 ? 7 96% 95% 7 92% ? 89% Check The president read in industry journals that throughput time, MCE, and delivery cycle time are important measures of performance, but no one is sure how to compute them. You have been asked to assist the company and gathered the following data: Average per Month (in days) 1 2 3 4 Wait time per order before start of production 9.0 11.5 12.0 14.0 Inspection time per unit 0.8 0.7 0.7 0.7 Process time per unit 2.1. 2.0 1.9 1.8 Queue time per unit 2.8 4.41 6.0 7.0 Move time per unit 0.3 0.4 0.4 0.5 Required: 1-a. Compute the throughput time for each month. 1-b. Compute the manufacturing cycle efficiency (MCE) for each month. 1-c. Compute the delivery cycle time for each month. 3-a. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 5 the inspection time, process time, and so forth are the same as for month 4, except the company is able to completely eliminate the queue time using Lean Production.. Compute the new throunhnut time and MCE < Prev 6 of 6 Next 1 2 3 Wait time per order before start of production 9.0 11.5 12.0 14.0 Inspection time per unit 0.8 0.7 0.7 0.7 Process time per unit 2.1 2.0 1.9 1.8 Queue time per unit 2.8 4.4 6.0 7.0 Move time per unit 0.3 0.4 0.4 0.5 Required: ces 1-a. Compute the throughput time for each month. 1-b. Compute the manufacturing cycle efficiency (MCE) for each month. 1-c. Compute the delivery cycle time for each month. 3-a. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 5 the inspection time, process time. and so forth are the same as for month 4, except the company is able to completely eliminate the queue time using Lean Production. Compute the new throughput time and MCE. 3-b. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 6 the inspection time, process time. and so forth are the same as in month 4, except the company is able to eliminate the queue time and inspection time using Lean Production. Compute the new throughput time and MCE. Complete this question by entering your answers in the tabs below. Required 11 Required 3 1-a. Compute the throughput time for each month. 1-b. Compute the manufacturing cycle efficiency (MCE) for each month. 1-c. Compute the delivery cycle time for each month. Note: Round your answers to 1 decimal place. Show less A Throughput Time Manufacturing Cycle Efficiency (MCE) Delivery Cycle Time: Month 11 days % days Month 2 days % days Month 3 days % days Month 41 days % days Required 1 Required 3> Prev 6 of 6 Next Check Wait time per order before start of production Inspection time per unit Process time per unit Queue time per unit. Move time per unit Required: 2 9.0 11.5 12.0 14.0 0.8 0.7 0.7 0.7 2.1 2.0 1.9 1.8 2.8 4.4 6.0 7.0 0.3 0.4 0.41 0.5 1-a. Compute the throughput time for each month. 1-b. Compute the manufacturing cycle efficiency (MCE) for each month. 1-c. Compute the delivery cycle time for each month. 3-a. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 5 the inspection time, process time. and so forth are the same as for month 4, except the company is able to completely eliminate the queue time using Lean Production. Compute the new throughput time and MCE. 3-b. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 6 the inspection time, process time, and so forth are the same as in month 4, except the company is able to eliminate the queue time and inspection time using Lean Production. Compute the new throughput time and MCE. Complete this question by entering your answers in the tabs below. Required 1 Required 3 3-a. (Month 5) Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 5 the inspection time, process time, and so forth are the same as for month 4, except the company is able to completely eliminate the queue time using Lean Production. Compute the new throughput time and MCE. 3-b. (Month 6) Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 6 the inspection time, process time, and so forth are the same as in month 4, except the company is able to eliminate the queue time and inspection time using Lean Production. Compute the new throughput time and MCE. Note: Round your answers to 1 decimal place. Throughput time Manufacturing cycle efficiency (MCE) Month 5 days Month 6 % days % Required 11 Required 3 < Prev 6 of 6 Next Show less A Check w

Step by Step Solution

There are 3 Steps involved in it

Step: 1

blur-text-image

Get Instant Access with AI-Powered Solutions

See step-by-step solutions with expert insights and AI powered tools for academic success

Step: 2

blur-text-image

Step: 3

blur-text-image

Ace Your Homework with AI

Get the answers you need in no time with our AI-driven, step-by-step assistance

Get Started

Recommended Textbook for

Precalculus

Authors: Jay Abramson

1st Edition

9781938168345

Students also viewed these Accounting questions

Question

3. What working conditions are the most important to you?

Answered: 1 week ago