Answered step by step
Verified Expert Solution
Link Copied!

Question

1 Approved Answer

Destin Company produces water control valves, made of brass, that it sells primarily to builders for use in commercial real estate construction. These valves

image text in transcribed

Destin Company produces water control valves, made of brass, that it sells primarily to builders for use in commercial real estate construction. These valves must meet rigid specifications (ie., the quality tolerance is small). Valves that, upon inspection, get rejected are returned to the Casting Department, that is, they are returned to stage 1 of the four-stage manufacturing process. Rejected items are melted and then recast. As such, no new materials in Casting are required to rework these items. However, new materials must be added in the Finishing Department for all reworked valves. As the cost accountant for the company, you have prepared the following cost data regarding the production of a typical valve: Cost Direct materials Direct labor Variable manufacturing overhead Allocated fixed overhead Casting $200 110 Finishing $12 Inspection Packing Total $0 $8 $220 120 20 20 270 100) 150 20 20 290 70 $ 480 80 40 10 200 $362 $ 80 $ 58 $ 980 The company, spurred by intense price pressures from foreign manufacturers, recently initiated a number of quality programs. As a result, the rejection rate for valves has decreased from 5.0% to 3.5% of annual output (equal in total to 15,000 units). The reduction in reject rates has enabled the company to reduce its inventory holdings from $400,000 to $250,000, Destin estimates that the annual financing cost associated with inventory holdings is 12%. Required: 1. What are the estimated manufacturing cost savings per year associated with the reduction in rework costs? 2. What are the annual financing cost savings associated with the reduction in inventory holdings? 3. Provide a dollar estimate of the total annual cost savings associated with the recently enacted quality improvements. (Do not round intermediate calculations.)

Step by Step Solution

There are 3 Steps involved in it

Step: 1

blur-text-image

Get Instant Access to Expert-Tailored Solutions

See step-by-step solutions with expert insights and AI powered tools for academic success

Step: 2

blur-text-image

Step: 3

blur-text-image

Ace Your Homework with AI

Get the answers you need in no time with our AI-driven, step-by-step assistance

Get Started

Recommended Textbook for

Survey of Accounting

Authors: Carl S Warren

5th Edition

9780538489737, 538749091, 538489731, 978-0538749091

More Books

Students also viewed these Accounting questions