Develop and Apply Electrical System Modifications (Vehicle 2)Card 2 - Develop and Apply Electrical System Modifications (Vehicle 2)

Customer Details
Customer:	Contact Details:
Address:	City:	State:	Post code:
Vehicle Details(Must fill in the vehicle details) If simulated vehicle used please tick
Make:	Model:	Colour:	License No:
VIN No:	Odometer Reading:
Engine No:	Engine Type:	Trans Type:
Customer Concern
Develop and apply electrical system modifications by changing (increasing) the electric system alternator output by modifying the charging system.
Signature of Owner
	Declaration By The Customer
	Please execute at my cost and as soon as you conveniently can repair the listed items above, and also any work considered essential. The vehicle, its accessories and contents are at my risk entirely whether theft or loss thereof or damaged thereto arises from any want of care on the part of yourself or your contractors or servants or from any cause whatsoever. Any claims for faulty workmanship is to be raised within seven (7) working days after the vehicle is returned to me. I agree such claim is limited solely to the rectification free of cost of the faulty work. No claim for loss consequential or otherwise being admissible.
	X Signature of Owner Date (Fill in the date)/ /
	Fault:	Record of Conversation with Customer:
	Date:

Cause:
Rectification:	Parts Used
Recommendations:	Sublet Repairs	Order No

Job Card 2 - 

Upon completion of this task, you should be able to demonstrate how to develop and apply electrical system modifications, taking into account a customer's concern.

Tools and Materials

One (1) vehicle, vessel, machinery or equipment requiring you to develop and apply electrical system modifications

Workshop manuals (WSM) for vehicles

ADRs and VSBs relating to electrical system modifications

Testing equipment for electrical system modification such as:

oScan tool

oDigital Multimeter (DDM)

Workshop hand tools

Inspection light

Personal Protective Equipment (PPE):

Safety goggles or glasses with side shields

Steel-toed shoes

Tight fitted clothing

Vehicle protection

Customer Concern:

The customer requires you to install a second battery into the engine bay. You will need to develop and apply electrical system modifications by select a suitable electrical modification.

Procedure:

1. Identify, confirm and present the electrical modifications options to the customer, but also consider the legal and safety impacts of the modifications.

2. Develop, select, validate and document the electrical modifications by using the vehicle manufacturer and modification specifications.

3. Apply, test and document the electrical modifications by safely using workplace tools and equipment.

4. Apply, test and document the electrical modifications by carrying out Post-Modification testing and results are verified and

5. Apply any variations to the electrical modifications required from Post-Modification testing.

6. Document the electrical modifications by completing the Job Cardand National Code of Practice for Light Vehicle Construction and Modification, Section LA Engine.

7. Answer the questions between the Job Card.

8. Clean-up work area, tools and equipment are stowed in their appropriate area and finalise Job Card documentationby filling in the Customers Fault, the Cause of the Fault, the Rectification to repair the vehicle and the Parts used on the back of the Job Card.

9. Understand and Verify the Customer's requirements by identifying the reasons for the modification.

Note your findings on the back of the Job Card.

10. What modification options does the customer have to change the location of the vehicle battery from the engine bay to the boot of the vehicle?

Note the modification options onthe back of the Job Cardand present the modification options to the customer and/or your supervisor.

______________________________________________________________________________

Q.Which modification option did the customer and/or your supervisor select? Note their response below

11. Identify any risks or hazards associated with you installing a second battery into the engine bay and note them below.

12. What are the legal and safety impacts of installing a second battery into the engine bay according to Australian Design Rules (ADR) that must be considered? Note your findings below.

13. What are the legal and safety impacts of installing a second battery into the engine bay according to Vehicle Standards Bulletins (VSB) that must be considered? Note your findings below

14. Locate the vehicle's electrical information in the manufacture WSM that you are modifying and note them below.

15. Develop the list of materials/parts you will need to assist you in installing a second battery into the engine bay. NB.You MUSTdemonstrate that the vehicle will continue to meet the ADR standards mentioned in step 4.

16. Develop the process you would use to install a second battery into the engine bay in detail below

17. Locate the vehicle battery from the engine bay to the boot of the vehicle modification specification and note them below.

Components	Specifications

18. Using the correct tools, workplace equipment, materials and following the detailed process developed in step 16, safely carry out installing the second battery into the engine bay.

19. Carry out tests to the modification, i.e. installing a second battery into the engine bay to confirm the modification has achieved the customer's request. Check to ensure no other faults have been introduced