Question
Egerton Manufacturing Ltd produces a range of products at seven separate sites. The directors have decided to introduce Activity Based Costing (ABC) and have asked
Egerton Manufacturing Ltd produces a range of products at seven separate sites. The directors have decided to introduce Activity Based Costing (ABC) and have asked each site manager to obtain and analyse the relevant data for their site. Product costs are currently calculated using absorption costing, with overheads being absorbed on a machine hour basis. As part of the process of introducing ABC, the directors wish to assess the profitability of individual products, with the possibility that the product range may be reduced. You are the Manager of the Brumley site and you have obtained the following data:
Product | A | B | C |
| $ | $ | $ |
Selling price per unit | 300 | 530 | 435 |
Direct material per unit | 55 | 67 | 98 |
Direct labour per unit | 41 | 54 | 57 |
Overheads per unit | 117.20 | 293 | 117.20 |
Total cost per unit | 213.20 | 414 | 272.20 |
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Budgeted production volume | 600 units | 400 units | 200 units |
Machine hours per unit | 0.6 | 1.5 | 0.6 |
Production runs in period | 32 | 40 | 25 |
Number of sale orders | 19 | 5 | 15 |
Number of deliveries of material | 8 | 2 | 16 |
The budgeted overheads of the site for the period are:
Machine running costs | $78,560 |
Set up costs | $82,900 |
Material handling costs | $49,500 |
Machine hours are limited to 1,140 hours per period.
Required:
a) Calculate the cost of each product using ABC. Choose appropriate cost drivers for each activity
b) Draft a memo to the Managing Director which:
(i) Using the ABC information, indicates which product(s) should no longer be manufactured and justify your recommendation;
(ii) Discuss any other factors which should be considered before a final decision is made.
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