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Egerton Manufacturing Ltd produces a range of products at seven separate sites. The directors have decided to introduce Activity Based Costing (ABC) and have asked

Egerton Manufacturing Ltd produces a range of products at seven separate sites. The directors have decided to introduce Activity Based Costing (ABC) and have asked each site manager to obtain and analyse the relevant data for their site. Product costs are currently calculated using absorption costing, with overheads being absorbed on a machine hour basis. As part of the process of introducing ABC, the directors wish to assess the profitability of individual products, with the possibility that the product range may be reduced. You are the Manager of the Brumley site and you have obtained the following data:

Product

A

B

C

$

$

$

Selling price per unit

300

530

435

Direct material per unit

55

67

98

Direct labour per unit

41

54

57

Overheads per unit

117.20

293

117.20

Total cost per unit

213.20

414

272.20

Budgeted production volume

600 units

400 units

200 units

Machine hours per unit

0.6

1.5

0.6

Production runs in period

32

40

25

Number of sale orders

19

5

15

Number of deliveries of material

8

2

16

The budgeted overheads of the site for the period are:

Machine running costs

$78,560

Set up costs

$82,900

Material handling costs

$49,500

Machine hours are limited to 1,140 hours per period.

Required:

a) Calculate the cost of each product using ABC. Choose appropriate cost drivers for each activity

b) Draft a memo to the Managing Director which:

(i) Using the ABC information, indicates which product(s) should no longer be manufactured and justify your recommendation;

(ii) Discuss any other factors which should be considered before a final decision is made.

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