EM4 Lean Assigament: Production Wastes in a PCB Manufacturer A PCR (prinsed circuit hounds) marnufacturing compuny fabricites to cusaevers requirements. As sein as a cussomer oeder it contirmed, the cumpiny starts the denipm quantity). After prodoction, each bozed is tested in Test poocest. When a defect in whi swew is found, the F'C will be scrapped. The finisited quentity is the quantily of good products that have passed qualizy tests. If the finished quazrity is less than the quantity ordered (ramerids, an ingernal comute has to be done. The allocited cuantity is the quantity despatched to custamet. Fot any cistoiner relurns, the company will remake the product (cuyomer remake) and refind the custoener. Since each type of PCB is designed for specific requirements, any unvold The process tlow is illustraed in figure 1 . The data of six-tronth wales and production can be forund in an Excel file, PCess xls, whtich can be downloaded from the E.L.E of the nodule. Please note that PCDeypanel whows the number of PCBs contained in a puost which is the minimum productine umit in order to fit to the fixtures in prodoction. Write a report, which sbould be limitied to 3000 wonds sssuming to be submined to chief. executives of the company on the problems you hate founit bured on the dest available. You may deectmine the dracture of the report, but it-houls have an executive summary in he firs poge und the main body of the report starts with an introducton and ents with fonclusions le may help to think doout the follonsing istues. - What are the different types of wase which cin be found from the data? - How many Pecas ate wasted und how moch in materials cost of each type of the Wastes? (You exed to define and provide formalas of calsulating cach type of the wastes. Yoa may assume the maserials cost takes 25% of the sales prosei) - What could be the ressons for each type of waste? What are the relativeships amone? different types-of waste? - What da you thiak is the major problem at the comparyy? And why? he reports are to be subritited to the Harrison e-submission system (plcase follow the rocedure described on E.L.E. to make your sabmissien). The mark of the sosignment 3002 of the module) is distributed to the following assessment items. EM4 Lean Assigament: Production Wastes in a PCB Manufacturer A PCR (prinsed circuit hounds) marnufacturing compuny fabricites to cusaevers requirements. As sein as a cussomer oeder it contirmed, the cumpiny starts the denipm quantity). After prodoction, each bozed is tested in Test poocest. When a defect in whi swew is found, the F'C will be scrapped. The finisited quentity is the quantily of good products that have passed qualizy tests. If the finished quazrity is less than the quantity ordered (ramerids, an ingernal comute has to be done. The allocited cuantity is the quantity despatched to custamet. Fot any cistoiner relurns, the company will remake the product (cuyomer remake) and refind the custoener. Since each type of PCB is designed for specific requirements, any unvold The process tlow is illustraed in figure 1 . The data of six-tronth wales and production can be forund in an Excel file, PCess xls, whtich can be downloaded from the E.L.E of the nodule. Please note that PCDeypanel whows the number of PCBs contained in a puost which is the minimum productine umit in order to fit to the fixtures in prodoction. Write a report, which sbould be limitied to 3000 wonds sssuming to be submined to chief. executives of the company on the problems you hate founit bured on the dest available. You may deectmine the dracture of the report, but it-houls have an executive summary in he firs poge und the main body of the report starts with an introducton and ents with fonclusions le may help to think doout the follonsing istues. - What are the different types of wase which cin be found from the data? - How many Pecas ate wasted und how moch in materials cost of each type of the Wastes? (You exed to define and provide formalas of calsulating cach type of the wastes. Yoa may assume the maserials cost takes 25% of the sales prosei) - What could be the ressons for each type of waste? What are the relativeships amone? different types-of waste? - What da you thiak is the major problem at the comparyy? And why? he reports are to be subritited to the Harrison e-submission system (plcase follow the rocedure described on E.L.E. to make your sabmissien). The mark of the sosignment 3002 of the module) is distributed to the following assessment items
