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Ethylene and chlorine ( streams 1 and 2 ) are fed in stoichiometric amounts at 2 5 C and 1 atm to a 1 .

Ethylene and chlorine (streams 1 and 2) are fed in stoichiometric amounts at 25C and 1 atm to a 1.5atm bubble column reactor (R-100) that circulates the reactant gases via sparger dispersion through liquid 1,2-dichloroethane that is maintained at 90C by a cold-water stream 100). The bubble column reactor design maximizes ethylene mass transfer and its use in industry is well-characterized (Orejas,2001). The product stream exiting the direct chlorination reactor is a 97% pure 1,2-dichloroethane stream (stream 3) with limited side reaction and unreacted feed compounds. R-100 also contains ferric chloride that acts as a Lewis acid catalyst, polarizing chlorine to increase its electrophilic activity and encourage attack on ethylene's double bond (Wachi & Asai, Kinetics of 1,2-Dichloroethane Formation from Ethylene and Cupric Chloride, 1994).
The 1,2-dichloroethane stream is joined by a recycle (producing stream 4) and fed through a centrifugal pump (P-100; stream 5) and a fired-heat evaporator (E-101; stream 6) to achieve pressurization to 26atm, complete vaporization, and a temperature increase to 500C. This stream is flown into a pyrolysis furnace at the same temperature and pressure, where it is primarily converted to vinyl chloride. Although a catalytic pyrolysis method exists, similar conversion levels can be reached without a catalyst, making the non-catalytic approach a simpler, less expensive, and more favorable method (Dreher, Torkelson, & Beutel, 2012; Rus, 2013). The furnace contents are transferred to a quench tank ; stream 7
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