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Ethylene oxide ( C 2 H 4 O ) is a high volume chemical intermediate that is used to produce glycol and polyethylene glycol. Ethylene

Ethylene oxide (C2H4O) is a high volume chemical intermediate that is used to produce
glycol and polyethylene glycol. Ethylene oxide is produced by the partial oxidation of
ethylene (C2H4) using a solid catalyst in a fixed bed reactor:
2C2H4+O22C2H4O
Unfortunately, a portion of the ethylene reacts completely to CO2 and H2O :
C2H4+3O22CO2+2H2O
The product gas leaving a fixed bed ethylene oxide reactor has the following water free
composition: 20.5%C2H4O,72.7%N2,2.3%O2, and 4.5%CO2. Determine the percent
excess air used in the reactor, based on the desired reaction (1) and the mass of ethylene feed
(in lbshr) required to produce 100,000 tons/year of ethylene oxide.
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