Figure 2: Process Diagram ( Time Shown in Minutes : Seconds ) Fork assembly Process time 1:45 Tire balancing Process time* 3:00 Step 4 Step 5 I Powder coating* Process time 3:00 Wheel assembly Process time* 2:15 Step 3 Step 6 I T Weld clean -up 2:00 Degrease and Handlebar mounting powder coat prep : 30 Step 2 Process time 1:30 Step ? T Steel tubing Cut tubing $30 Welding Transport to loading delivered by Setup time (jig ) : 15 queue for JIT JIS forklift Process time 3:15 Step 1 delivery Step 8 To the DEM : One delivery per hour