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Final Report Requirements: Problem Formulation (Modeling): Define the decision variables. Write and explain the objective function. Identify and explain all objective function coefficients (cj). Identify

Final Report Requirements:

    • Problem Formulation (Modeling):
      • Define the decision variables.
      • Write and explain the objective function. Identify and explain all objective function coefficients (cj).
      • Identify and explain all constraints, which includes:
        • Identify and explain all constraints attributes (aij).
        • Identify and explain all right-hand side values (bi).
        • Identify and explain any other supporting data, if available.
    • Problem Solution: Generate an optimal solution for the problem using a software (Excel Solver ) package. Attach the software input and output in the appendix of the report.
    • Results and discussion: Analyze the output of the optimal solution. Explain the results and the suggested decisions. Answer all the questions from the case study here.
    • Conclusion: What was learned from the considered problem and the results.

Al-Batal: A Facility-Location Problem

Al-Batal (AB) is a well-known Saudi snacks company that produces high quality chips. Basically, AB processes raw materials like potatoes, corn, and rice to make ketchup flavored and salt & vinegar flavored chips. AB is expanding into the western and southern regions of Saudi Arabia and has to study several locations to build their production facilities.

AB currently are considering five different sites. In Table 1, the second column shows the land rent prices and the last three columns show the purchase and delivery cost per ton of each material to each of the locations under consideration. Each production facility can produce as much as 12,000 tons of all products per year.

The largest four companies conducting business with AB, their distribution center location, and their yearly demand quantities are listed in Table 2. The demand is shipped by trucks from each production facility to each customers distribution center. The shipping cost from each production facility to each distribution center is SR0.10 per ton per km. Demand for each distribution center has to be fulfilled completely.

The amount of each raw material that goes into the making of each flavored chips is given in Table 3. Your task is to determine how AB should expand. In addition, you are expected to answer the following questions:

  • Which locations should be selected? How should the distribution centers receive AB service?
  • If fuel cost increases and our shipping costs between production facilities and customers distribution center are affected, will your recommendation change? Explain. (Hint: Sensitivity analysis is not required)
  • If shipping costs for raw material increase, will your recommendation change? Explain using sensitivity analysis.
  • Are their any other sensitivity-analysis issues that you feel might be important to address? Conduct your experiments if so.

Table 1 Site Information and Material Shipping Cost

MaterialShipping Cost(SR/Ton)

Site Location

Land Renting Cost (SR/Year)

Corn

Rice flour

Potato

Rabigh, Makkah

250,000

20

10

32

Taif, Makkah

240,000

24

16

22

Yanbu, Madinah

270,000

18

20

30

Dahban, Makkah

320,000

22

14

28

Al Bahah, Al Bahah

230,000

28

30

16

Table 2 Demand Information

Demand (Tons)

Company

Location

Ketchup

Salt & Vinegar

Aseer CO

Abha, Aseer

2,000

1,600

Taibah CO

Al Madinah, Madinah

2,600

2,200

Al Rahma CO

Makkah, Makkah

2,300

1,800

Red Sea CO

Jeddah, Makkah

3,600

2,400

Table 3 Product-Ingredient Mix

Product

Ingredient (%)

Corn

Rice flour

Potato

Ketchup flavored chips

65

25

10

Salt & vinegar flavored chips

30

15

55

This table 4 shows the distances between the distribution center and the location of the receiving company.

Distribution center

Company

Km

Rabigh makkah

Red sea CO

175 Km

Dahaban makkah

Red sea CO

80 Km

Taif makkah

Al Rahmah CO

140 Km

Yanbu madinah

Taibah CO

220 Km

Al bahah al bahah

Aseer CO

185 Km

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