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Fireplace Fixtures ( FF ) has a standard manufacturing line layout in its plant. To improve quality and efficiency FF is considering a move to

Fireplace Fixtures (FF) has a standard manufacturing line layout in its plant. To improve
quality and efficiency FF is considering a move to cellular manufacturing layout and has the
following information:
Current
Layout
Cellular
Layout
Total annual sales $ 900,000 $ 1,100,000
Quality costs (as a % of sales):
Employee training 3%7%
Rework 12%5%
Warranties 15%4%
Work-in-Process Inventory $ 400,000 $ 140,000
Inventory carrying costs are estimated at 8.0% per year. The cost to implement the cellular layout is
$300,000.
What is the net cost/benefit of moving to the cellular layout?

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