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Flint Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing.

Flint Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 60 parts. A part requires 5 minutes in milling and 6 minutes in finishing. The move time between the two operations for a complete batch is 7 minutes.

Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing operations. The operating time is unchanged; however, the batch size is reduced to 3 parts and the move time is eliminated.

Determine thevalue-added,non-value-added, and total lead times, and thevalue-added ratiounder the traditional and lean manufacturing methods. If required, round percentages to one decimal place.

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