Frozen zone: 1- THERE IS NO PERMISSION TO GENERATE ANY MPS. (The MPSs are predetermined) 2- For calculating PAB, we just look at ORDER, and no Max (Forecast and order) Slushy Zone: 1- THERE IS NO PERMISSION TO GENERATE ANY MPS. (Except if it is allowed by authority) .2- For calculating PAB, we look at Max (Forecast and order) Liquid Zone: (Like simple MPS) 1- You can generate MPS whenever and wherever it is needed. 2- For calculating PAB, we look at Max (Forecast and order) Demand time fence= Frozen zone Planning time fence= Frozen zone + slushy zone

Plasa company makes two models of Gear, part number 120 and part number 150. The diagram of products and the following information is taken from the bill of material files:

( Please answer question 3,4,5 only in detail )

The company runs a single 9-hour shift per day, five days a week. Nevertheless, each machine (multiple machines are present in each work center as table) experiences an average loss of 10 hours per week due to unplanned maintenance. Conversely, the company possesses a highly skilled workforce and has recently exhibited an efficiency rate of 95%. Below are the Master Production Schedules (MPS) for Plasa 120 and Plasa 130 and their components, indicating the planned production quantities for each of them. In this case, the demand time fence for both products of 120&130 is given in the table. You should be able to fill MPSs tables based on the above rules. Question 1. The given incomplete Master Production Schedule (MPS) should be filled by above mentioned rules based on the DTF and PTF GIVEN IN THE TABLES, and MPS worksheet. Please fill in the missing information using the provided data and perform the necessary calculations. - Generating MPS in Slushy Zone is not allowed. - The MPSs in the tables which are underlined are predetermined by the Plasa Question 2. Do you face with any problems in MPSs tables? (If yes, explain briefly how Should you solve it?) Question3. Complete the pegged requirement file for part 332, and MRP worksheet for all parts(add tables if is required). Question 4. The scheduled receipt for part 332 in week 1 has been received and is 500 units short. What parts will this affect? What actionshould be taken? Question 5. How quickly and in which week can we promise the delivery of a new order consisting of 123 units of item 120, which needs to be shipped as a whole? Please update MPS. (You should look at the Cumulative ATP)