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GammaGamma Industries manufactures freezers. Here is some information about its LX17 line of freezers over the past year: Number of units manufactured and sold. .

GammaGamma

Industries manufactures freezers. Here is some information about its "LX17" line of freezers over the past year:

Number of units manufactured and sold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3,200 units

Selling price per unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

$1,250

Variable manufacturing and selling costs per unit. . . . . . . . . . . . . . . . . . . . .

$750

Hours spent by engineers improving design. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1,300

Testing and inspection hours per unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0.5 hours

Percentage of units reworked in the plant after inspection. . . . . . . . . . . . . . . . .

6%

Average variable rework costs per refrigerator. . . . . . . . . . . . . . . . . . . . . . . . . .

$430

Percentage of units repaired under warranty at customers homes. . . . . . . . . .

5%

Average variable repair costs at customers homes per refrigerator. . . . . . . . . .

$500

Estimated lost sales due to quality reputation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

650 units

Design engineers labor rate (includes benefits and payroll taxes). . . . . . . . . . .

$65 per hour

Inspection costs per hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

$60 per hour

.

Requirement 1. Prepare a Cost of Quality (COQ) report. In addition to calculating the total costs of each category, calculate the percentage of COQ category of the total COQ. (Round the percentage to the one tenth of a percent, X.X%. If a box is not used in the table leave the box empty; do not select a label or enter a zero.)

Gamma Cost of Quality Report

Costs

Total Costs of

Percentage of Total Costs

Incurred

Quality

of Quality (Rounded)

Prevention Costs:

Total prevention costs

%

Appraisal Costs:

Total appraisal costs

%

Internal Failure Costs:

Total internal failure costs

%

External Failure Costs:

Total external failure costs

%

Total costs of quality

%

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