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Garden Tools Company is a major manufacturer of garden hand tools. Their product range is given the Hand weeder , Hand Rake , Hand weeding

Garden Tools Company is a major manufacturer of garden hand tools. Their product range is given the Hand weeder , Hand Rake , Hand weeding , Hand Trowel and Hand fork . The company has a production unit in Bid Bid where they manufacture the component parts in economic batches and assembles them into the final product in required quantities as and when there is a demand for the product.

All the five tools have similar construction which contains of a wooden handle, a steel ferrule and the part end which may be a weeder, rake, weeding fork, trowel or a fork as the case may be (the construction of a hand rake is shown in the ( wooden Handle , steel Ferrule , Rake ) construction of a hand rake

The company uses the same type of handle and ferrule for all the tools. The company has an efficient production system in which the individual parts are manufactured as and when the demand arises.

1. Prepare individual BOM product trees for the five products.

2. Determine when the purchase orders are to be released for the wooden handle and steel ferrule if the expected customer demand for the final products are as given in the Table 4

week 11 12 13 14 15 16
Hand weeder 35 10 15 10 15 30
Hand Rake 20 30 20 10 10 35
Hand weeding Fork 25 15 15 20 20 25
Hand Trowel 5 5 35 15 15 20
Hand Fork 15 35 25 25 35 25

the table 4a. Expected customer demand for the hand tools

Table 4.b shows the current stock positions of the various garden tools and the individual component parts in store.

SI. NO product current stock level
1 Hand weeder 40
2 Hand Rake 40
3 Hand weeding Fork 30
4 Hand Trowel 20
5 Hand Fork 30
6 wooden Handle 25
7 steel Ferrule 15
8 weeder ( part end ) 20
9 Rake (part end ) 25
10 weeding Fork (part end ) 20
11 Trowel (part end ) 20
12 Fork (part end ) 15

Table 4.b Current Stocks of the products and the individual parts

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