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Given a demand for jam of 100kg per day and a batch size of 5kg, where is the bottleneck in the process? What is the

Given a demand for jam of 100kg per day and a batch size of 5kg, where is the bottleneck in the process? What is the capacity of the bottleneck? Explain your result

  • Jam: 100kg per day, Batch Size 5kg
  • Bottled Fruit:none
  • One worker at each station

Given a demand for jam of 100kg per day and a batch size of 10kg, where is the bottleneck in the process? What is the capacity of the bottleneck? Explain your result

  • Jam: 100kg per day, Batch Size 10kg
  • Bottled Fruit:none
  • One worker at each station

**Based on a batch size of 5kg, what is the maximum demand per day that this process can support? Explain your result**

  1. Operates 5 days a week, 9 hours a day.
  2. image text in transcribed
image text in transcribedimage text in transcribed

EXHIBIT 4: PROCESS FLOW DIAGRAM \begin{tabular}{|c|c|c|c|c|c|c|c|c|c|c|c|} \hline & \multirow[t]{2}{*}{ Resource/ Activity } & \multirow[t]{2}{*}{(min)S} & \multirow{2}{*}{\begin{tabular}{l} Processing \\ Time per kg \end{tabular}} & \multirow[t]{2}{*}{\begin{tabular}{l} \# kgs per \\ batch \end{tabular}} & \multirow{2}{*}{\begin{tabular}{|c|} Total Time \\ (min) \\ Needed for \\ batch \end{tabular}} & \multirow{2}{*}{\begin{tabular}{l} No. of \\ workers \end{tabular}} & \multirow{2}{*}{\begin{tabular}{c} Avalable \\ Capacity (kgiday) \end{tabular}} & \multicolumn{3}{|c|}{\begin{tabular}{c} Capacity requested by the production schedule \\ to meet demand (kg/day) \end{tabular}} & \multirow{2}{*}{\begin{tabular}{l} Implied \\ Utilization \end{tabular}} \\ \hline & & & & & & & & Jam & Whole Fruit & Total & \\ \hline Stage 1 & Wash\&Peel & 4 & 1 & 5 & 9 & 1 & 333.3 & 100 & & & 0.30 \\ \hline Stage 12 & Boil Fruit \& Skins & 0 & 1 & 5 & 5 & 1 & 600.0 & 100 & & & 0.17 \\ \hline Stage 12 & Scrape Skins & 0 & 0.5 & 5 & 2.5 & 1 & 1200.0 & 100 & & & 0.08 \\ \hline Stage 12 & Blend Dragon Fruit & 5 & 0 & 5 & 5 & 1 & 600.0 & 100 & & & 0.17 \\ \hline Stage 12 & Blend Lychees & 5 & 0 & 5 & 5 & 1 & 600.0 & 100 & & & 0.17 \\ \hline Stage 12 & Boil\&Add Sugar (Jam) & 7 & 4 & 5 & 27 & 1 & 111.1 & 100 & & & 0.90 \\ \hline Stage 3 & Spoon \& Bath & 13 & 2 & 5 & 23 & 1 & 130.4 & 100 & & & 0.77 \\ \hline Stage 3 & Cool, Dry, Label & 0 & 2 & 5 & 10 & 1 & 300.0 & 100 & & & 0.33 \\ \hline \end{tabular}

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