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Given the following process control data for a quality attribute (three samples of size 400 each): Sample Defectives #1 36 #2 32 #3 52 a)

  1. Given the following process control data for a quality attribute (three samples of size 400 each):
Sample Defectives
#1 36
#2 32
#3 52

a) If the process or population proportion of defectives is unknown, what is its estimated value ? (Note: The population or process proportion is NOT given, but we estimate it by using the expected value of the sample proportion-simply average the given sample proportions and this is your process or population proportion

b) Hypothetically speaking, if this process is known to produce 11 percent defectives on average, using 3 control limits, do any of the sample proportions indicate that the process is out of control, viz., that there is the existence of assignable-cause variation ? (Use the binomial distributions mean and S.D. for calculating the upper and lower control limits)

  1. What is the operational implication of the Type 1 error or so-called Alpha Risk ? Depict what we mean by Type 1 error on a diagram of the standard normal distribution. Please ensure that you precisely label the Critical Region (set of values of the sample statistic pertinent to rejection of H0, the null hypothesis). Explain the primary difference between Type 1 and Type 2 errors and which of them is likely to cause a greater problem for an Operations Manager /Industrial Engineer ?

  1. Given the following process control data for a normally distributed quality variable (three samples of size four each):
Machine Measurements
#1 15 14 15 12
#2 18 16 20 16
#3 16 17 16 17

If the process is known to have a mean of 15 and a standard deviation of 3, what are the 3 upper and lower control limits for an x-Bar (Sample Mean) chart?

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