Question
Harris Hardware Ltd manufactures security screens at its Borallon plant. Harris Hardware is considering implementing a JIT production system. The following are the estimated costs
Harris Hardware Ltd manufactures security screens at its Borallon plant. Harris Hardware is considering implementing a JIT production system. The following are the estimated costs and benefits of JIT production. The required rate of return is 9%
a. Annual additional tooling costs would be $206,000.
b. Average inventory would decline by 84% from the current level of $659,000.
c. Insurance, space, material-handling and setup costs, which currently total $374,000 annually, would decline by 21%.
d. The emphasis on quality inherent in JIT production would reduce rework costs by 49%. Harris Hardware currently incurs $226,000 in annual rework costs.
e. Improved product quality under JIT production would enable Harris Hardware to raise the price of its product by $6 per unit. Harris Hardware sells 44,000 units each year.
f. Harris Hardware's required rate of return on inventory investment is 9% per year.
Calculate and enter the net benefit or cost (show negative) to Harris Hardware if it adopts JIT production on the Borallon plant
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