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I CANT FIGURE OUT 3A and 3B Acme Materials Company manufactures and sells synthetic coatings that can withstand high temperatures. Its primary customers are aviation

I CANT FIGURE OUT 3A and 3B

Acme Materials Company manufactures and sells synthetic coatings that can withstand high temperatures. Its primary customers are aviation manufacturers and maintenance companies. The following table contains financial information pertaining to cost of quality (COQ) in 2019 and 2020 (in thousands of dollars):

2019 2020
Sales $ 15,400 $ 19,400
Materials inspection 240 54
In-process (production) inspection 154 119
Finished product inspection 190 64
Preventive equipment maintenance 14 54
Scrap (net) 440 240
Warranty repairs 640 390
Product design engineering 144 210
Vendor certification 26 54
Direct costs of returned goods 215 74
Training of factory workers 34 134
Product testingequipment maintenance 54 54
Product testing labor 150 84
Field repairs 64 34
Rework before shipment 180 194
Product-liability settlement 300 54
Emergency repair and maintenance 140 69

Required:

1. Classify the cost items in the table into cost-of-quality (COQ) categories.

2. Calculate the ratio of each COQ category to revenues in each of the 2 years.

3. Calculate the percentage change in each COQ category and total COQ and comment on the results:

a. Percentage change in total COQ as a percentage of sales, from 2019 to 2020;

b. Total COQ in 2020 expressed as a percentage of 2019 sales dollars;

c. Percentage change in total prevention costs, 2019 to 2020;

d. Percentage change in total appraisal costs, 2019 to 2020;

e. Percentage change in total internal failure costs, 2019 to 2020;

f. Percentage change in total external failure costs, 2019 to 2020.

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