Answered step by step
Verified Expert Solution
Question
1 Approved Answer
i need help on #2 please 1 Kilmer Company has demand for its only product that exceeds its manufacturing capacity. The company provided the following
i need help on #2 please
1 Kilmer Company has demand for its only product that exceeds its manufacturing capacity. The company provided the following information for the machine whose limited capacity is prohibiting the company from producing and selling additional units 10 pois Suipped Actual run time this week 13,500 minuta Machine tine available per week 15,000 minutes Actual run rate this week 5.60 units per minute Ideal run tate 7 units per minute Defect-free output this week 52,920 unit Total output this veek (including defecta) 75,660 unite Required: 1 and 2 With respect to the company's overall equipment effectiveness, calculate the following: (Do not round intermediate calculations, Round final answers to 2 decimal places and "Units" answers to the nearest whole number) cBook Print o References 1-a. Utilization rate 1-0. Efficiency rata 1-c Quality rate 1-d. Overall equipment effectiveness 2-a. Utilization loss in units 2-b. Emiciency loss in units 2-c. Quality loss in units 2 Tombro Industries is in the process of automating one of its plants and developing a flexible manufacturing system. The company is finding it necessary to make many changes in operating procedures. Progress has been slow, particularly in trying to develop new performance measures for the factory. In an effort to evaluate performance and determine where improvements can be mode, management has gathered the following data relating to activities over the last four months 10 points Stooed eo Pent 16 References - Quality control measures umber of defects manber of warranty elaine 176 233 Number of customer complaints 90 59 52 43 40 Material control measures 115 109 92 71 Purchase order lead time Berap as a percent of total coat 10 days > days 7 days Machine performance measures 18 20 Machine downtin as a percentage of availability Use as a percentage of availability 40 55 89 998 Setup time (hours) 69 338 10 Delivery performance measures 12 13 Throughput time 2 2 Manufacturing eyele ofte ency (HCE) Delivery eyele tin 2 Percentage of on-tine deliveries 964 550 The president has read in industry Journals that throughput time, MCE, and delivery cycle time are important measures of performance, but no one is sure how they are computed. You have been asked to assist the company, and you have gathered the following data relating to these measures Average per Month days 1 2 4 Wait time per order before start of 9.0 production 11.2 12. 14.0 0.9 Inspection time per unit 0.8 0. 0.8 2.4 2.2 2.7 process time per unit 1.1 Queue tine per unit 3.9 4.1 6.2 6.4 0.4 Move time per unit 0.6 0.7 0.6 Required: 1-a. Compute the throughput time for each month. 1- Compute the manufacturing cycle efficiency (MCE) for each month. 2 2 9.0 12.0 Wait time per order before start of prodotto Inspection time per unit Process time perit Queue tine per unit Mave time per unit 0.9 0.0 2. 2.1 10 points 4.7 Slid Bock Required: 1-a. Compute the throughout time for each month 1-b. Compute the manufacturing cycle efficiency (MCE) for each month 1-c. Compute the delivery cycle time for each month 3-a. Refer to the inspection time, process time, and so forth, given for month 4 Assume that in month the inspection time, process time, and so forth, are the same as for month 4. except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughout time and MCE 3-6. Refer to the inspection time, process time, and so forth, given for month 4 Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4, except that the company is able to eliminate both the queue time during production and the Inspection time using Lean Production Compute the new throughout time and MCE. Print References Complete this question by entering your answers in the tabs below. Required 1 Required 3 1-a. Compute the throughput time for each month. 1.b. Compute the manufacturing cycle efficiency (MCE) for each month. 1-c. Compute the delivery cycle time for each month (Round your answers to 1 decimal place) Shaw Month 1 Month 2 Month 3 Month 4 Manufacturing Cycle Throughput Time Eficiency (MCE days days % days % days Delivery Cycle Time daya ws dops days MC 2 3-a. Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month the inspection time, process time, and so forth, are the same as for month 4, except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughout time and MCE 3-b. Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month 6 the inspection time, process time, and so forth are the same as in month 4, except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production Compute the new throughput time and MCE 10 points Skipped Complete this question by entering your answers in the tabs below. Book Required 1 Required) P 3-a. (Month 5) Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month the Inspection time, process time, and so forth, are the same as for month 4, except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughout time and MCE 3-b. (Month 6) Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4, except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production Compute the new throughout time and MCE [Round your answers to 1 decimal place.) Show less References Month 8 Month daya cay Throughout time Manufacturing cycleiciency (MCE) days 7 days Machine performance measures 18 20 Machine downtin as a percentage of availability Use as a percentage of availability 40 55 89 998 Setup time (hours) 69 338 10 Delivery performance measures 12 13 Throughput time 2 2 Manufacturing eyele ofte ency (HCE) Delivery eyele tin 2 Percentage of on-tine deliveries 964 550 The president has read in industry Journals that throughput time, MCE, and delivery cycle time are important measures of performance, but no one is sure how they are computed. You have been asked to assist the company, and you have gathered the following data relating to these measures Average per Month days 1 2 4 Wait time per order before start of 9.0 production 11.2 12. 14.0 0.9 Inspection time per unit 0.8 0. 0.8 2.4 2.2 2.7 process time per unit 1.1 Queue tine per unit 3.9 4.1 6.2 6.4 0.4 Move time per unit 0.6 0.7 0.6 Required: 1-a. Compute the throughput time for each month. 1- Compute the manufacturing cycle efficiency (MCE) for each month. 2 2 9.0 12.0 Wait time per order before start of prodotto Inspection time per unit Process time perit Queue tine per unit Mave time per unit 0.9 0.0 2. 2.1 10 points 4.7 Slid Bock Required: 1-a. Compute the throughout time for each month 1-b. Compute the manufacturing cycle efficiency (MCE) for each month 1-c. Compute the delivery cycle time for each month 3-a. Refer to the inspection time, process time, and so forth, given for month 4 Assume that in month the inspection time, process time, and so forth, are the same as for month 4. except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughout time and MCE 3-6. Refer to the inspection time, process time, and so forth, given for month 4 Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4, except that the company is able to eliminate both the queue time during production and the Inspection time using Lean Production Compute the new throughout time and MCE. Print References Complete this question by entering your answers in the tabs below. Required 1 Required 3 1-a. Compute the throughput time for each month. 1.b. Compute the manufacturing cycle efficiency (MCE) for each month. 1-c. Compute the delivery cycle time for each month (Round your answers to 1 decimal place) Shaw Month 1 Month 2 Month 3 Month 4 Manufacturing Cycle Throughput Time Eficiency (MCE days days % days % days Delivery Cycle Time daya ws dops days MC 2 3-a. Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month the inspection time, process time, and so forth, are the same as for month 4, except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughout time and MCE 3-b. Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month 6 the inspection time, process time, and so forth are the same as in month 4, except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production Compute the new throughput time and MCE 10 points Skipped Complete this question by entering your answers in the tabs below. Book Required 1 Required) P 3-a. (Month 5) Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month the Inspection time, process time, and so forth, are the same as for month 4, except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughout time and MCE 3-b. (Month 6) Refer to the inspection time, process time, and so forth, given for month 4. Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4, except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production Compute the new throughout time and MCE [Round your answers to 1 decimal place.) Show less References Month 8 Month daya cay Throughout time Manufacturing cycleiciency (MCE) Step by Step Solution
There are 3 Steps involved in it
Step: 1
Get Instant Access to Expert-Tailored Solutions
See step-by-step solutions with expert insights and AI powered tools for academic success
Step: 2
Step: 3
Ace Your Homework with AI
Get the answers you need in no time with our AI-driven, step-by-step assistance
Get Started