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In a clothing factory, t-shirts produced are sewn and then printed prior being distributed. Every morning a shipment of rolls of cloths and ink comes

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In a clothing factory, t-shirts produced are sewn and then printed prior being distributed. Every morning a shipment of rolls of cloths and ink comes in for the production of 15, 600 pieces of t-shirts per day. Each roll consists of 80 meters of cloths and there is 25 kg of ink per can. The average amount of cloths and ink required per t-shirt are 2 meters and 0.3 kg, respectively. On average 2.5 wt% of the t-shirts are wrongly sewn that will be destroyed and 4 wt% of the sewn t-shirts is wrongly printed. The wrongly printed t-shirts will be soaked in a solvent to remove the ink and the cloths will be recycled for printing. Assume the mass of thread uses for sewing is negligible and 1 meter is equal to 0.25 kg of cloths. (a) Sketch and label the process flow diagram for the system completely (b) Determine the minimum number of rolls of cloths and cans of ink shipment required per day to achieve the production target. (c) Calculate the ratio of cloth being recycled to ink remove by solvent. (d) If the cost of production activities and selling price per t-shirt are as follow, estimate the daily profit the factory will obtain

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