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In November 2 0 1 5 , Martina Bellucci, managing director of Fonderia del Piemonte S . p . A . , was considering the
In November Martina Bellucci, managing director of Fonderia del Piemonte SpA was considering the purchase of a Thor MM automated molding machine. This machine would prepare the sand molds into which molten iron was poured to obtain iron castings. The Thor MM would replace an older machine and would offer improvements in quality and some additional capacity for expansion. Similar moldingmachine proposals had been rejected by the board of directors for economic reasons on three previous occasions, most recently in This time, given the size of the proposed expenditure of nearly EUR million.
The Thor MM Machine
The new molding machine would replace six semiautomated stamping machines that together had originally cost EUR Cumulative depreciation of EUR had already been charged against the original cost and six years of depreciation charges remained over the total useful life of years. Fonderia del Piemontes management believed that those semiautomated machines would need to be replaced after six years. Bellucci had recently received an offer of EUR for the six machines.
The current six machines required workers per shift in total at EUR per worker per hour, plus the equivalent of two maintenance workers, each of whom was paid EUR an hour, plus maintenance supplies of EUR a year. Bellucci assumed that the semiautomated machines, if kept, would continue to consume electrical power at the rate of EUR a year.
The Thor MM molding machine was produced by an American company in Allentown, Pennsylvania. Fonderia del Piemonte had received a firm offering price of USD million from the American firm. Since the prevailing exchange rate between the euro and the US dollar was USD per euro, the price in euros was EUR million. The estimate for modifications to the plant, including wiring for the machines power supply, was EUR Allowing for EUR for shipping, installation, and testing, the total cost of the Thor MM machine was expected to be EUR million, all of which would be capitalized and depreciated for tax purposes over eight years. Bellucci assumed that, at a high and steady rate of machine utilization, the Thor MM would be worthless after the eighth year and need to be replaced.
The new machine would require two skilled operators one per shift each receiving EUR an hour including benefits and contract maintenance of EUR a year, and would incur power costs of EUR yearly. In addition, the automatic machine was expected to save at least EUR yearly through improved labor efficiency in other areas of the foundry.
With the current machines, more than of the foundrys floor space was needed for the wide galleries the machines required; raw materials and inprocess inventories had to be staged near each machine in order to smooth the workflow. With the automated machine, almost half of that space would be freed for other purposesalthough at present there was no need for new space.
Certain aspects of the Thor MM purchase decision were difficult to quantify. First, Bellucci was unsure whether the tough collectivebargaining agreement her company had with the employees union would allow her to lay off the operators of the semiautomated machines. Reassigning the workers to other jobs might be easier, but the only positions needing to be filled were unskilled jobs, which paid EUR an hour. The extent of any labor savings would depend on negotiations with the union, The Thor MM had a theoretical maximum capacity that was higher than that of the six semiautomated machines; but those machines were operating at only of capacity.
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What is the initial outlay, the benefits overtime, an appropriate discount rate and what is the NPV warrant the investment in the machine?
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