Question
Industrial Technologies, Inc. (ITI), produces two compression machines that are popular with manufacturers of plastics: no. 165 and no. 172. Machine no. 165 has an
Industrial Technologies, Inc. (ITI), produces two compression machines that are popular with manufacturers of plastics: no. 165 and no. 172. Machine no. 165 has an average selling price of $30,000, whereas no. 172 typically sells for approximately $27,500. The company is very concerned about quality and has provided the following information:
No. 165 | No. 172 | |||||
Number of machines produced and sold | 160 | 200 | ||||
Warranty costs: | ||||||
Average repair cost per unit | $ | 900 | $ | 350 | ||
Percentage of units needing repair | 70 | % | 10 | % | ||
Reliability engineering at $150 per hour | 1,600 | hours | 2,000 | hours | ||
Rework at ITI's manufacturing plant: | ||||||
Average rework cost per unit | $ | 1,900 | $ | 1,600 | ||
Percentage of units needing rework | 35 | % | 25 | % | ||
Manufacturing inspection at $50 per hour | 300 | hours | 500 | hours | ||
Transportation costs to customer sites to fix problems | $ | 29,500 | $ | 15,000 | ||
Quality training for employees | $ | 35,000 | $ | 50,000 | ||
Required: |
1. | Classify the preceding costs as prevention, appraisal, internal failure, or external failure. |
2. Using the classifications in part (1), compute ITI's quality costs for machine no. 165 in dollars and as a percentage of sales revenues. Also calculate prevention, appraisal, internal failure, and external failure costs as a percentage of total quality costs. (Round "Percentage of Total Quality Costs" to 2 decimal places. Total may not be equal to 100% due to rounding.) 3. Using the classifications in part (1), compute ITI's quality costs for machine no. 172 in dollars and as a percentage of sales revenues. Also calculate prevention, appraisal, internal failure, and external failure costs as a percentage of total quality costs. (Round "Percentage of Total Quality Costs" to 2 decimal places. Total may not be equal to 100% due to rounding.) . |
Step by Step Solution
There are 3 Steps involved in it
Step: 1
Get Instant Access with AI-Powered Solutions
See step-by-step solutions with expert insights and AI powered tools for academic success
Step: 2
Step: 3
Ace Your Homework with AI
Get the answers you need in no time with our AI-driven, step-by-step assistance
Get Started