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It is your first week at work and you wanted to impress the owner of XYZ Brewing (your boss)! You were provided with this
It is your first week at work and you wanted to impress the owner of XYZ Brewing (your boss)! You were provided with this FMEA worksheet for the brewing process (Figure 3.12 in the textbook). Item No.: XXX Item description: brewing process 58 OPERATIONAL RISK MANAGEMENT Date: (1) Function name (1) Function (1) ingredients used Function equipment used (1) Function process (2) description Potential failure (3) Potential (5) Potential (7) Control measures effect(s) of cause(s) of modes failure failure Mashing converts Malt and Mash tun mash source (malted 1-2 hour process where Starches water and grain bill are heated inside the mash tun Lower yield Operator error, SOP, training, of grain of wort improper quality control bill are batch is process, not fully scrapped converted to sugars bad starches released during malting into sugars for fermenta- tion through saccha- rification. This step produces the wort Fermentation sugars generated in wort are converted into alcohol and CO, producing unfiltered and unconditioned final product barley and assorted grains called the grain bill) vessels Brewer's yeast Fermentation and flavored hops Fermentation vessels are used to store mixed wort and add brewer's yeast or other flavorings. Yeast flocculate and precip- itate to bottom of the vessel when fermenta- tion is finished *Note that for this FMEA example, Columns 4 and 6 are omitted for simplicity. Bad batch Bad batch is scrapped Bad batch is distributed equipment malfunction, ingredients Operator error, improper storage, bad ingredients Recipe sheet, train- ing, quality con- trol, temperature, and humidity- controlled storage
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