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Johnson Company uses a job-order cost system with overhead allocated to products on the basis of direct labor hours. The company manufactures two products, for

Johnson Company uses a job-order cost system with overhead allocated to products on the basis of direct labor hours. The company manufactures two products, for which the following estimated information for next year is available.

Standard

Unique

Selling Price

$125

$195

Number of Units Produced

15,000

5,000

Prime Cost per Unit

$85

$125

DLH per unit

2

1

Machine hours (total)

2,000

2,000

Units per batch

30

10

Hours to setup a batch

4

6

Number of moves per batch

2

3

Engineering Support Hours (total)

1,000

2,000

Total OH for the current year was estimated to be $402,500 from the following activities:

Activity

Annual Cost Activity Driver

Material Handling

$30,000 # moves (per batch)

Machine Set-ups

$100,000 # setup hours (per batch)

Engineering Support

$150,000 engineering support hours

Power for Machines

$80,000 # of machine hours

Providing Space

$42,500 # of different products (standard and unique)

TOTAL

$402,500

If the company adopts an ABC system, they will allocate Providing Space activity costs equally to each product line.

Requirements:

1. Estimate the cost per unit of the two products using the current cost system (e.g., DM+DL+MOH).

2. For each activity, calculate the drivers for each product line and in total (use Table 1 below).

3. For each activity, calculate the consumption ratio (use Table 1 below).

4. For each activity, calculate the activity rate (use Table 1 below).

5. Using activity rates or consumption ratios, calculate the cost per unit of the two products using ABC (that is, DM+DL+MOH).

6. How did the costs of the two products change and why?

7. Discuss how the company would go about improving profitability.

Activity

Total Cost

Activity drivers

Total

drivers

Deluxe

drivers

Regular

drivers

Activity rate

Consumption ratios

Material Handling

$ 30,000

# of moves (per batch)

Machines Set-ups

$ 100,000

# setup hours (per batch)

Engineering support

$ 150,000

Engineering support hours

Power for Machines

$ 80,000

# of machine hours

Providing Space

$ 42,500

# of different products

TOTAL

$402,500

Table 1 (for Parts 2, 3, and 4)

Part 1:

Part 5:

Part 6:

Part 7:

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