Question
Johnson Company uses a job-order cost system with overhead allocated to products on the basis of direct labor hours. The company manufactures two products, for
Johnson Company uses a job-order cost system with overhead allocated to products on the basis of direct labor hours. The company manufactures two products, for which the following estimated information for next year is available.
|
| Standard |
| Unique |
| Selling Price | $125 |
| $195 |
| Number of Units Produced | 15,000 |
| 5,000 |
| Prime Cost per Unit | $85 |
| $125 |
| DLH per unit | 2 |
| 1 |
| Machine hours (total) | 2,000 |
| 2,000 |
| Units per batch | 30 |
| 10 |
| Hours to setup a batch | 4 |
| 6 |
| Number of moves per batch | 2 |
| 3 |
| Engineering Support Hours (total) | 1,000 |
| 2,000 |
Total OH for the current year was estimated to be $402,500 from the following activities:
| Activity | Annual Cost Activity Driver |
| Material Handling | $30,000 # moves (per batch) |
| Machine Set-ups | $100,000 # setup hours (per batch) |
| Engineering Support | $150,000 engineering support hours |
| Power for Machines | $80,000 # of machine hours |
| Providing Space | $42,500 # of different products (standard and unique) |
| TOTAL | $402,500 |
If the company adopts an ABC system, they will allocate Providing Space activity costs equally to each product line.
Requirements:
1. Estimate the cost per unit of the two products using the current cost system (e.g., DM+DL+MOH).
2. For each activity, calculate the drivers for each product line and in total (use Table 1 below).
3. For each activity, calculate the consumption ratio (use Table 1 below).
4. For each activity, calculate the activity rate (use Table 1 below).
5. Using activity rates or consumption ratios, calculate the cost per unit of the two products using ABC (that is, DM+DL+MOH).
6. How did the costs of the two products change and why?
7. Discuss how the company would go about improving profitability.
Activity | Total Cost | Activity drivers | Total drivers | Deluxe drivers | Regular drivers | Activity rate | Consumption ratios |
Material Handling | $ 30,000 | # of moves (per batch) |
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|
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Machines Set-ups | $ 100,000 | # setup hours (per batch) |
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|
|
|
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Engineering support | $ 150,000 | Engineering support hours |
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|
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|
|
Power for Machines | $ 80,000 | # of machine hours |
|
|
|
|
|
Providing Space | $ 42,500 | # of different products |
|
|
|
|
|
TOTAL | $402,500 |
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Table 1 (for Parts 2, 3, and 4)
Part 1:
Part 5:
Part 6:
Part 7:
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