Question
Knickknack, Inc., manufactures two products: odds and ends. The firm uses a single, plantwide overhead rate based on direct-labor hours. Production and product-costing data are
Knickknack, Inc., manufactures two products: odds and ends. The firm uses a single, plantwide overhead rate based on direct-labor hours. Production and product-costing data are as follows: |
Odds | Ends | |||||
Production quantity | 1,000 | units | 5,000 | units | ||
Direct material | $ | 160 | $ | 240 | ||
Direct labor (not including setup time) | 120 | (4 hr. at $30) | 180 | (6 hr. at $30) | ||
Manufacturing overhead* | 384 | (4 hr. at $96) | 576 | (6 hr. at $96) | ||
Total cost per unit | $ | 664 | $ | 996 | ||
*Calculation of predetermined overhead rate: |
Manufacturing overhead budget: | |||
Machine-related costs | $ | 1,800,000 | |
Setup and inspection | 720,000 | ||
Engineering | 360,000 | ||
Plant-related costs | 384,000 | ||
Total | $ | 3,264,000 | |
Predetermined overhead rate: |
Budgeted manufacturing overhead | = | $3,264,000 | |
= $96 per direct-labor hour | |||
Budgeted direct-labor hours | (1,000)(4) + (5,000)(6) |
Knickknack, Inc., prices its products at 120 percent of cost, which yields target prices of $796.80 for odds and $1,195.20 for ends. Recently, however, Knickknack has been challenged in the market for ends by a European competitor, Bricabrac Corporation. A new entrant in this market, Bricabrac has been selling ends for $880 each. Knickknacks president is puzzled by Bricabracs ability to sell ends at such a low cost. She has asked you (the controller) to look into the matter. You have decided that Knickknacks traditional, volume-based product-costing system may be causing cost distortion between the firms two products. Ends are a high-volume, relatively simple product. Odds, on the other hand, are quite complex and exhibit a much lower volume. As a result, you have begun work on an activity-based costing system. |
The following cost drivers have been identified for the four activity cost pools. |
Activity Cost Pool | Cost Driver | Budgeted Level of Cost Driver | ||
Machine-related costs | Machine hours | 18,000 | hr. | |
Setup and inspection | Number of production runs | 80 | runs | |
Engineering | Engineering change orders | 200 | change orders | |
Plant-related costs | Square footage of space | 3,840 | sq. ft. | |
You have gathered the following additional information: |
Each odd requires 8 machine hours, whereas each end requires 2 machine hours. | ||||||
Odds are manufactured in production runs of 25 units each. Ends are manufactured in 125 unit batches. | ||||||
Three-quarters of the engineering activity, as measured in terms of change orders, is related to odds. | ||||||
The plant has 3,840 square feet of space, 80 percent of which is used in the production of odds |
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