Question
Lanai Outdoor Furniture (LOF) manufactures high-quality patio tables, offered in both Teak and Koa. The demand for the tables is 850 units for the Teak
Lanai Outdoor Furniture (LOF) manufactures high-quality patio tables, offered in both Teak and Koa. The demand for the tables is 850 units for the Teak table and 1,500 for the Koa table. The tables are priced at $495 and $995 for the Teak and Koa tables, respectively. The materials cost is $250 for the Teak table and $435 for the Koa table; direct labor and operating expenses total $500,000 and $250,000, respectively.
In addition, LOF has the following manufacturing information for the four manufacturing processes (preparation, assembly, finishing, and packaging/shipping), showing the amount of time (in minutes) required for each table for each process, and the total minutes of time available for each process.
Time Required/unit | Time | |||
Process | Teak | Koa | Available | |
Preparation | 25 | 50 | 100,000 | |
Assembly | 100 | 250 | 400,000 | |
Finishing | 80 | 120 | 250,000 | |
Packaging and Shipping | 60 | 40 | 120,000 | |
Required: Use the Excel worksheet provided with the exam to provide support for answering the following questions. Be sure to write your answers in the boxes below each question.
1. Which process(es), if any, are constraints for the current level of demand?
2. What is the Throughput Margin for each of the tables (per unit of product AND per unit of constraint)?
Teak - Koa - |
3. Given any constraints identified in part (1) above, determine the best production and sales plan for the two types of tables.
4. What is the Operating Income from the production plan you determined in part (3) above?
A B C D PROBLEM 2. TOC. LANAI OUTDOOR FURNITURE Teak Koa SP 495.00 $ 995.00 Materials Cost (250.00) $ (435.00) Direct Labor (Total) 500,000 Operating Expenses (Total) 250,000 Demand (in units) 850 1,500 Teak Koa Time Available Preparation 25 50 100,000 Assembly 100 250 400,000 Finishing 80 120 250,000 Packaging and Shipping 50 50 120,000
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