Lean Six Sigma

1. For the below shown VSM, the monthly demand is 3900 pieces with 30 working days per month. Daily work time is 8 hours excluding the break time. Calculate the TAKT time, Effective Cycle Time, and process cycle efficiency.

The above question contains 20 Marks. As per University guidelines, the answer should be a min of 800 words. So please i am requesting you pls prepare as per guidelines.

Monthly forecast Market Forecast Customer Customer Supplier Supplier Production Control Weekly orders Weekly schedule o Production Supervisor Weekly 20 O O Kaizen Daily Schedule Daily Schedule Daily Shipping (13 days) Daily Schedule Weekly Schedule Receiving 1700 Milling 2 People C/T = 2 min C/O = 2 hr Batch = 50 Uptime = 74% Welding 5 People C/T = 2 min c/o = 2hr Batch = 50 Uptime = 74% Painting 3 People C/T = 2 min C/O = 2 hr Batch = 50 Uptime = 74% Inspection 1 People C/T = 2 min c/o = 2 hr Batch = 50 Uptime = 74% 200 1000 1500 Monthly forecast Market Forecast Customer Customer Supplier Supplier Production Control Weekly orders Weekly schedule o Production Supervisor Weekly 20 O O Kaizen Daily Schedule Daily Schedule Daily Shipping (13 days) Daily Schedule Weekly Schedule Receiving 1700 Milling 2 People C/T = 2 min C/O = 2 hr Batch = 50 Uptime = 74% Welding 5 People C/T = 2 min c/o = 2hr Batch = 50 Uptime = 74% Painting 3 People C/T = 2 min C/O = 2 hr Batch = 50 Uptime = 74% Inspection 1 People C/T = 2 min c/o = 2 hr Batch = 50 Uptime = 74% 200 1000 1500