m \"VAL. CREATING A CURRENT STATE & A FUTURE STATE MAP DIRECTIONS: Draw a separate Current State and Future State value stream map according to the directions listed below. M w The customer, Chrysler Corporation, is requesting a batch of side mirrors be delivered by truck every four hours from the company you are making this value stream map for (Michigan Mirror Monopoly). Chrysler requires a total of 600 mirrors a day (300 left side and 300 right side). There is only one shift working at all of the plants. An ERP process is used in Production Control. The mirrors are entirely made of ABS plastic resin which comes from DuPont Chemical. Two tons of ABS resin is shipped by train M times a day from DuPont. Each mirror consumes ve pounds of ABS resin. Chrysler sends the order via email as does Michigan Mirror Monopoly to DuPont. The ABS resin is injection molded into mirror housings with the assistance of tw_o operators. It takes Q seconds to produce a mirror. It takes minutes to change dies from producing left mirrors to right mirrors, which is done once a day. The entire mirror producing facility is a push system. All companies have M hours of work time. Lunches and breaks are separate and make for an Elm hour work day (30 minutes for lunch and two 15 minutes breaks). Figure out the excess inventory between each process by calculating the cycle time for a 7 hour work day with an 835 uptime rate at each process. Aerthe minors are injection molded, they are sent to the paint shop which can paint a mirror every g seconds (sprayed and baked); " Two people work in the paint shop to monitor quality. There is no changeover time for this process bequseth spray guns are cleaned automatically. The painted mirrors are then assembled with the actual mirrors and electric motors and cabling. Assembly'ta .. 60 seconds with three operators for each mirror. Production control members visit each process personally make sure everything stays on schedule and to expedite certain shipments. Lastly. the mirrors are padtaged a shipped in containers housing 30 parts which comes to a cycle time of 30 seconds for each part {HINTtth \" ' information is needed for the future state map). Please make a timeline of the mirror making operati cycle time and lead time (value added and non-value added time). ' ' I \\_ A