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Make or Buy Decision: Zee-Drive Ltd. is a computer manufacturer. One of the items they make is monitors. Zee-Drive has the opportunity to purchase 19,000

Make or Buy Decision:

Zee-Drive Ltd. is a computer manufacturer. One of the items they make is monitors. Zee-Drive has the opportunity to purchase 19,000 monitors from an outside supplier for $210 per unit. One of the company's cost-accounting interns prepared the following schedule of Zee-Drive's cost to produce 19,000 monitors:

Total cost of producing 19,000 monitors Unit cost
Direct materials $ 2,261,000 $ 119
Direct labor 1,349,000 71
Variable factory overhead 627,000 33
Fixed manufacturing overhead 570,000 30
Fixed non-manufacturing overhead 741,000 39
$ 5,548,000 $ 292

You are asked to look over the intern's estimate before the information is shared with members of management who will decide to continue to make the monitors or buy them. The company's controller believes that the estimate may be incorrect because it includes costs that are not relevant. If Zee-Drive buys the monitors, the direct labor force currently employed in producing the monitors will be terminated and there would be no termination costs incurred. There are no materials on hand and no commitments to suppliers to purchase materials, so all materials would need to be purchased to make the monitors. Variable overheads are avoidable if monitors are bought. Fixed manufacturing overhead costs would be reduced by $56,700, but non-manufacturing costs would remain the same if monitors are bought.

Fill in the differential analysis.

Make or Buy Decisions Differential Analysis Report
Purchase price of 19,000 monitors 3990000
Differential cost to make:
Direct materials 2261000
Direct labor 1349000
Overhead 683700 4293700
Differential income (loss) from making monitors -303700

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Enter only the differential relevant costs in the appropriate space and calculate differential income or loss. The challenge is in determining differential overhead.

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Keep or Replace Machine:

Skiles Coporation is a manufacturer of classic rocking chairs. The company has been using a particular sanding and finishing machine for over 10 years and believes that it may be time to replace the machine. The company is trying to decide whether replacing the old machine is a wise economic decision. The company's controller pulled together the following information on the old machine and the new possible replacement machine.

Old Machine:
Original cost $441,000
Current accumulated depreciation 331,300
Estimated annual variable manufacturing costs for machine 71,950
Estimated selling price of machine 165,200
Estimated remaining useful life (in years) 6
New Machine:
Purchase cost $797,300
Estimated annual variable manufacturing costs for machine 49,300
Estimated residual value 0
Estimated useful life (in years) 6

Replace or Keep Decision Differential Analysis Report

Cost of replacing old machine:

Annual differential decrease in cost:

x number of years: 6

Total differential decrease in cost:

Proceeds from sale of present machine:

Cost of new machine:

Net differential (increase)/decrease in cost, six year total:

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