Make-or-Buy, Traditional Analysis

Morrill Company produces two different types of gauges: a density gauge and a thickness gauge. The segmented income statement for a typical quarter follows. Density Gauge Thickness Gauge Total Sales $ 181,500 $ 96,800 $ 278,300 Less variable expenses 96,800 55,660 152,460 Contribution margin $ 84,700 $ 41,140 $ 125,840 Less direct fixed expenses* 24,200 45,980 70,180 Segment margin $ 60,500 $ (4,840) $ 55,660 Less common fixed expenses 36,300 Operating income $ 19,360 * Includes depreciation. The density gauge uses a subassembly that is purchased from an external supplier for $25 per unit. Each quarter, 2,420 subassemblies are purchased. All units produced are sold, and there are no ending inventories of subassemblies.

Morrill is considering making the subassembly rather than buying it. Unit-level variable manufacturing costs are as follows: Direct materials $2 Direct labor 3 Variable overhead 2 No significant non-unit-level costs are incurred.

Morrill is considering two alternatives to supply the productive capacity for the subassembly. Lease the needed space and equipment at a cost of $32,670 per quarter for the space and $12,100 per quarter for a supervisor. There are no other fixed expenses. Drop the thickness gauge. The equipment could be adapted with virtually no cost and the existing space utilized to produce the subassembly. The direct fixed expenses, including supervision, would be $45,980, $9,680 of which is depreciation on equipment. If the thickness gauge is dropped, sales of the density gauge will not be affected.

Required: 1. Should Morrill Company make or buy the subassembly? Make the subassembly If it makes the subassembly, which alternative should be chosen? Drop the thickness gauge

Enter the relevant costs of each alternative. Lease and Make Buy Drop Thickness Gauge and Make Total relevant costs $ 61,710 $ 60,500 $ 53,240.

53,240 is incorrect.