ME7354 Lean Manufacturing & Six Sigma Name: VSM Worksheet Lean Manufacturing Exam Response Area for Value Stream Mapping (Part 1 - 21 points, Part 2 & 3 2 points each) Please provide your responses to Parts 1, 2, & 3 as indicated in the workspace provided below and the value stream map templates provided. Because of the limited time you have for completing this work for SMI during the exam, the deliverables for each item are very specific as follows: o Using the provided template for the Current State Value Stream Map, complete the Current-State Value Stream Map for Anchor Bracket production at SIW. Information gathered about the value stream is provided on the preceding pages. The VS Map has been started for you and you will need to add the following: Customer Data Product Delivery Flow to Customer Information Supplier Data Supplier Delivery Flow to SIW Information Information Flows to/from Production Control Process Data for each Process Lead Time Cycle Time Lead and Cycle Time Totals Takt Time Calculation based on current customer demand (Show Takt Time Calculation Based on Current-State Demand Here) ME7354 Lean Manufacturing & Six Sigma Name: VSM Worksheet Lean Manufacturing Exam Part 2 - Future-State Value Stream Map o Using the provided template for the Future-State Value Stream Map, create a Future- State Value Stream Map for the Anchor Bracket value stream at SIW. = The template provides places for 5 processes. However, should you choose to combine processes into cells, not all 5 boxes have to be used. Just X through the boxes and their associated timeline areas that are not needed in your Future-State Map = Show the primary opportunities for improvements on your Future-State Value Stream Map = Divide the Future-State Map into loops * Perform a revised Takt Time calculation for the Future-State Value Stream based on the new demand SIW is anticipating from its customer (Show Takt Time Calculation Based on Future-State Demand Here) ME?7354 Lean Manufacturing & Six Sigma Name: VSM Worksheet Lean Manufacturing Exam Part 3 - Work Plan Select only one of the loops from your Future-State Value Stream Map for your Work Plan. Outline your Objectives and Goals for that loop VSM Owner: Revision Date: Anchor Bracket - Current-State Value Stream Map Supplier Production Control Customer MRP Shear Punch Form Weld Pack & Ship 0 1 10 1 10 1 VSM Owner: Revision Date: Anchor Bracket - Future-State Value Stream Map Supplier Production Control Customer MRP 5