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Mercury Incorporated produces cell phones at its plant in Texas. A year ago a consumer survey ranked the company s cell phones low in product

Mercury Incorporated produces cell phones at its plant in Texas. A year ago a consumer survey ranked the companys cell phones low in product quality. Shocked by this result., Jorge Gomez, Mercurys president, set up a task force to implement a formal quality improvement program. Included on this task force were representatives from the Engineering, Marketing, Customer Service, Production and Accounting Departments. After working together for a year, the task force prepared the quality cost report shown below:
Mercury Incorporated
Quality Cost Report (In thousands)
Last year This year
Prevention costs:
Machine maintenance 80120
Training supplies 023
Quality circles 031
Total prevention costs 80172
Appraisal costs:
Incoming inspection 3151
Final testing 91101
Total appraisal costs: 122152
Internal failures costs:
Rework 61141
Scrap 5181
Total internal failure cost 112222
External failure costs
Warranty repairs 10141
Customer returns 33191
Total external failure cost 432132
Total quality cost 746678
Total product cost $4,750 $5,350
1. Expand the companys quality cost report by showing the costs in both years as percentages of both production cost and total quality costs.

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