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Mercury Incorporated produces cell phones at its plant in Texas. A year ago a consumer survey ranked the company s cell phones low in product
Mercury Incorporated produces cell phones at its plant in Texas. A year ago a consumer survey ranked the companys cell phones low in product quality. Shocked by this result., Jorge Gomez, Mercurys president, set up a task force to implement a formal quality improvement program. Included on this task force were representatives from the Engineering, Marketing, Customer Service, Production and Accounting Departments. After working together for a year, the task force prepared the quality cost report shown below:
Mercury Incorporated
Quality Cost Report In thousands
Last year This year
Prevention costs:
Machine maintenance
Training supplies
Quality circles
Total prevention costs
Appraisal costs:
Incoming inspection
Final testing
Total appraisal costs:
Internal failures costs:
Rework
Scrap
Total internal failure cost
External failure costs
Warranty repairs
Customer returns
Total external failure cost
Total quality cost
Total product cost $ $
Expand the companys quality cost report by showing the costs in both years as percentages of both production cost and total quality costs.
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