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A plant makes a product having annual demand of 91000 respectively. Product line has three work stations each taking 1.5 min, 0.5 min and 1.5 min for making one product. The line works 8-hour per day and 5 days per week.

a. What is the production rate (per day)?

b. What is the actual and desirable cycle time?

c. Taking advantage of setup cost, the plant manager decided to operate 5 batches. If the process batch is same as transfer batch, what is the production lead time per batch?

d. If the transfer batch size is 8, what is the production lead time per batch?