Answered step by step
Verified Expert Solution
Link Copied!

Question

1 Approved Answer

Need help with converting this project I've completed into MATLAB CODE and I'm a little lost If you can just get me started or if

Need help with converting this project I've completed into MATLAB CODE and I'm a little lost

If you can just get me started or if I[m missing information please ask, ANYONE!!

image text in transcribedimage text in transcribedimage text in transcribedimage text in transcribedimage text in transcribedimage text in transcribedimage text in transcribed

F3Y - FINAL - 4 Employees - 10/30/2019 Kaizen Burst New layout for washing station Operator 1 Adde Vrobate Recorded each machine used in the operator's process in order to correct machine time. Used man/machine charts to show operator responsibilities as well as theoretical times for each process. Following models are: F1W > F3F F3S F3Y F4G Karen Burst "THE ELIMINATORS Problem Statement: Operators couldn't keep up with the line balance and production number went down GAM WATER LOCK TVP Small Group June 2019 F4G - Proposed - 4 Employees - 11/20/2019 Current State: We discovered during testing of the new proposed methods that there were some operations were being omitted and some calculations were wrong based on incorrect data. per walking time reduction dy and layout improvement Opet 4-inpection time not Kontrolled.coolte aber schon w dry time herection Weber - Current State cont.: The process flow and line balances for Waterlock line was also showing incorrect data. 620 OP. #2 OP. #3 Touch Up 1. Po d ca 2. MOUNT 3- TURNED button 4 - WELDING cellut start button pressed 5-WAX 6-POK welded captocell 7. RELEASE wide capte storage cart 8- PICK and cylinder can 1. P a buting machen 2 - PICK caps homote 3- INSERT C u ting machine 4. OTHER TASK (VA) press start button on ting mach 5. WALK to del 6. PICK waterlock home 7 - WALK 8 - NSERT worlock we press 9.INSERT top-capito press 90-SERT bottom canto press 11. OTER TASK (VA) press sabutton on press 2-POK wrockom se 13 RELEASE waterlock to table 10 - TURN 11 - WELDING cal start button pressed 12. WALK to storage cat 1) Powelded from storage ca 14. CARRY Ashed welded peice to be 15 - WIKI 16 - TRANSFER caso conveyor 1. TRANSFER caps to be station - OTHER TACK VA TRANSFER porto age cat 20 - WALX.bawald 21. PICK son welded bone 22-WALK te storage cart 23. PICK tom ar 24 - WALK 25- TRANSFER wed pat too 25 MOUNT tube and barrel cel 27.WALK t art button of wilde 20 - WEL cel buon pre 23-WAX 30-OTHER TASK OIVA poitin pator machine to operate POKwack bom table 17. PICK walk hom weld 1 INSERT stock into weldcell 2 19-OTHER TASK (VAD button on weld 20-WALK Touchston 21 - RELEASE waterlock to touch pallet 22-WALK Proposed State: Update cycle times for each operator to see if proposed method works Re-record each operator and use TimerPro to correct line balances. Correct each process flow to show current movement. Countermeasures: Video recorded each operator, 4 total, and a breakdown of each function in the operation Total of five models over a span of three months. Uploaded and started on each video same day as recorded. Time stretched due to the fact that every model wasn't ran in a timely fashion. The line would run the same common model more than what I needed to record so we would run against time. RF SON Washing (13 pcs) Operator 6.36 90 7. 1 954 25000 30x op Machine 44 36.08 7.42 12.45 25.00 40.62 Roll Robot 1 Cell 1/Body Seam Weld 11/5/2015 Operator Washing (13 pcs) 6.16 Roll 1719 Robot 1 Cell 1/Body Seam Weld 25.83 Robot 1 Cell 2/Partition Pipe Weld 10.83 Robot 2 Cell 3/Body Pipe/End caps Pine Weld Robot 3 Cell 5/Partition Body Weild 20.26 80 BN BOONOP Machine 444 7.42 1245 20.67 35.69 9533 118 16.17 38.23 37.71 Countermeasures cont.: > Assisted with implementing and verifying new time studies along with line balance guidelines. Verify the previous cycle times with the data I've recorded. Combined and compared new cycle times for each model against old cycle times I order to see the difference. Robot 3 Cell 6/Endcap Pipe Weld Manual Weld Station Cap Press Station/Endcap Press Robot 5 Cell 9/Endcap Weld 1553 3 407 21:33 61653558.57 34.75 9 14.02 13.11 9532455078 30 904 Cap Press Station/Endcap Press Robot 5 Cel 9/Endcap Weld Touch Up Cap Weld Unload Final Inspection 19.58 114 9 18.06 10.18 79 52 300% N 17.98 10125108 38.00 1132 54.07 27.84 Touch Up Op 4 Cap Weld Unload Final inspection 160.22 2006022 1454 65% 1L 58 76832 573 295.81 261.65 27.54 Line Balance-GAM Water Lock Model-F4G Pipe/end weld wap 0. 2) cel Cl/sedy Pipeweld 6/Ende Studied the process flow of each individual operators across all 5 models > Implemented this flow to correctly reflect the flow charts and line balanced. > New Flow charts and line balances were done for each of the five models SEIL Verified why production numbers weren't being met Created new man machine charts, process flow charts and line balances > Cycle times were longer, but still ran at 4 operators. F3Y - FINAL - 4 Employees - 10/30/2019 Kaizen Burst New layout for washing station Operator 1 Adde Vrobate Recorded each machine used in the operator's process in order to correct machine time. Used man/machine charts to show operator responsibilities as well as theoretical times for each process. Following models are: F1W > F3F F3S F3Y F4G Karen Burst "THE ELIMINATORS Problem Statement: Operators couldn't keep up with the line balance and production number went down GAM WATER LOCK TVP Small Group June 2019 F4G - Proposed - 4 Employees - 11/20/2019 Current State: We discovered during testing of the new proposed methods that there were some operations were being omitted and some calculations were wrong based on incorrect data. per walking time reduction dy and layout improvement Opet 4-inpection time not Kontrolled.coolte aber schon w dry time herection Weber - Current State cont.: The process flow and line balances for Waterlock line was also showing incorrect data. 620 OP. #2 OP. #3 Touch Up 1. Po d ca 2. MOUNT 3- TURNED button 4 - WELDING cellut start button pressed 5-WAX 6-POK welded captocell 7. RELEASE wide capte storage cart 8- PICK and cylinder can 1. P a buting machen 2 - PICK caps homote 3- INSERT C u ting machine 4. OTHER TASK (VA) press start button on ting mach 5. WALK to del 6. PICK waterlock home 7 - WALK 8 - NSERT worlock we press 9.INSERT top-capito press 90-SERT bottom canto press 11. OTER TASK (VA) press sabutton on press 2-POK wrockom se 13 RELEASE waterlock to table 10 - TURN 11 - WELDING cal start button pressed 12. WALK to storage cat 1) Powelded from storage ca 14. CARRY Ashed welded peice to be 15 - WIKI 16 - TRANSFER caso conveyor 1. TRANSFER caps to be station - OTHER TACK VA TRANSFER porto age cat 20 - WALX.bawald 21. PICK son welded bone 22-WALK te storage cart 23. PICK tom ar 24 - WALK 25- TRANSFER wed pat too 25 MOUNT tube and barrel cel 27.WALK t art button of wilde 20 - WEL cel buon pre 23-WAX 30-OTHER TASK OIVA poitin pator machine to operate POKwack bom table 17. PICK walk hom weld 1 INSERT stock into weldcell 2 19-OTHER TASK (VAD button on weld 20-WALK Touchston 21 - RELEASE waterlock to touch pallet 22-WALK Proposed State: Update cycle times for each operator to see if proposed method works Re-record each operator and use TimerPro to correct line balances. Correct each process flow to show current movement. Countermeasures: Video recorded each operator, 4 total, and a breakdown of each function in the operation Total of five models over a span of three months. Uploaded and started on each video same day as recorded. Time stretched due to the fact that every model wasn't ran in a timely fashion. The line would run the same common model more than what I needed to record so we would run against time. RF SON Washing (13 pcs) Operator 6.36 90 7. 1 954 25000 30x op Machine 44 36.08 7.42 12.45 25.00 40.62 Roll Robot 1 Cell 1/Body Seam Weld 11/5/2015 Operator Washing (13 pcs) 6.16 Roll 1719 Robot 1 Cell 1/Body Seam Weld 25.83 Robot 1 Cell 2/Partition Pipe Weld 10.83 Robot 2 Cell 3/Body Pipe/End caps Pine Weld Robot 3 Cell 5/Partition Body Weild 20.26 80 BN BOONOP Machine 444 7.42 1245 20.67 35.69 9533 118 16.17 38.23 37.71 Countermeasures cont.: > Assisted with implementing and verifying new time studies along with line balance guidelines. Verify the previous cycle times with the data I've recorded. Combined and compared new cycle times for each model against old cycle times I order to see the difference. Robot 3 Cell 6/Endcap Pipe Weld Manual Weld Station Cap Press Station/Endcap Press Robot 5 Cell 9/Endcap Weld 1553 3 407 21:33 61653558.57 34.75 9 14.02 13.11 9532455078 30 904 Cap Press Station/Endcap Press Robot 5 Cel 9/Endcap Weld Touch Up Cap Weld Unload Final Inspection 19.58 114 9 18.06 10.18 79 52 300% N 17.98 10125108 38.00 1132 54.07 27.84 Touch Up Op 4 Cap Weld Unload Final inspection 160.22 2006022 1454 65% 1L 58 76832 573 295.81 261.65 27.54 Line Balance-GAM Water Lock Model-F4G Pipe/end weld wap 0. 2) cel Cl/sedy Pipeweld 6/Ende Studied the process flow of each individual operators across all 5 models > Implemented this flow to correctly reflect the flow charts and line balanced. > New Flow charts and line balances were done for each of the five models SEIL Verified why production numbers weren't being met Created new man machine charts, process flow charts and line balances > Cycle times were longer, but still ran at 4 operators

Step by Step Solution

There are 3 Steps involved in it

Step: 1

blur-text-image

Get Instant Access to Expert-Tailored Solutions

See step-by-step solutions with expert insights and AI powered tools for academic success

Step: 2

blur-text-image

Step: 3

blur-text-image

Ace Your Homework with AI

Get the answers you need in no time with our AI-driven, step-by-step assistance

Get Started

Recommended Textbook for

EAuditing Fundamentals Virtual Communication And Remote Auditing

Authors: J.P. Russell, Shauna Wilson

1st Edition

0873898486, 978-0873898485

More Books

Students also viewed these Accounting questions

Question

What is meant by organisational theory ?

Answered: 1 week ago

Question

What is meant by decentralisation of authority ?

Answered: 1 week ago

Question

Briefly explain the qualities of an able supervisor

Answered: 1 week ago

Question

Define policy making?

Answered: 1 week ago

Question

Define co-ordination?

Answered: 1 week ago

Question

9. Describe the characteristics of power.

Answered: 1 week ago

Question

3. Identify and describe nine cultural value orientations.

Answered: 1 week ago