Need it done for EXM 102 please. I have a).

Line 1 Operation (OPN) 1 Operator 1 Cycle Time (C/T): 50 Sec Changeover Time: (CO) = 1 hour Inventory (INV) Input side (INS): 200 Output side (OUS): 50 Scrap Rate 1% Operation (OPN) 2 Operator 2 Cycle Time (C/T): 20 Sec Changeover Time: (CO) = 30 min. Inventory (INV) Input side (INS): 50 Output side (OUS): 200 Scrap Rate 2% Operation (OPN) 3 Operator 1 Cycle Time (C/T): 2 min Changeover Time: (CO) = 30 min Inventory (INV) Input side (INS): 200 Output side (OUS): 150 Scrap Rate 0.5% Operation (OPN) 4 Operator 1 Cycle Time (C/T): 1.5 min Changeover Time: (CO) = 0 min Inventory (INV) Input side (INS): 150 Output side (OUS): 20 Scrap Rate 0.25% Line 2 Line 4 Operation (OPN) 1 Operator 2 Cycle Time (C/T): 1.5 min Changeover Time: (CO) = 20 min Inventory (INV) Input side (INS): 100 Output side (OUS): 20 Scrap Rate 0% Operation (OPN) 2 Operator 1 Cycle Time (C/T): 4 min Changeover Time: (CO) = 120 min Inventory (INV) Input side (INS): 20 Output side (OUS): 100 Scrap Rate 0.5% Operation (OPN) 3 Operator 1 Cycle Time (C/T): 5 min Changeover Time: (CO) = 30 min Inventory (INV) Input side (INS): 100 Output side (OUS): 85 Scrap Rate 0.5% E- ASSY 1 Operator 3 Cycle Time (C/T): 4 min Changeover Time: (CO) = 20 min Inventory (INV) Input side (INS): 100 Output side (OUS): 120 Scrap Rate 0% ASSY 2 Operator 2 Cycle Time (C/T): 6 min Changeover Time: (CO) = 60 min Inventory (INV) Input side (INS): 120 Output side (OUS): 20 Scrap Rate 0.5% ASSY 3 Operator 3 Cycle Time (C/T): 3 min Changeover Time: (CO) = 15 min Inventory (INV) Input side (INS): 20 Output side (OUS): 200 Scrap Rate 0.5% Line 3 Operation (OPN) 1 Operator 1 Cycle Time (C/T):45 Sec Changeover Time: (CO) = 2 hour Inventory (INV) Input side (INS): 300 Output side (OUS): 180 Scrap Rate 1.5% Operation (OPN) 2 Operator 1 Cycle Time (C/T): 20 Sec Changeover Time: (CO) = 45 min Inventory (INV) Input side (INS): 180 Output side (OUS): 250 Scrap Rate 1% Operation (OPN) 3 Operator 1 Cycle Time (C/T): 1.8 min Changeover Time: (CO) = 50 min Inventory (INV) Input side (INS): 250 Output side (OUS): 20 Scrap Rate 0.25% Operation (OPN) 4 Operator 1 Cycle Time (C/T): 1.5 Min Changeover Time: (CO) = 50 min Inventory (INV) Input side (INS): 20 Output side (OUS): 120 Scrap Rate 1.25% IENG 4023 Assignment 1 Question 1 DATA We are examining the production process at a US based export-oriented Machine Manufacturer. They manufacture 3 types of Exercise Machines. Exercise Machine EXM 101; EXM 102, and EXM 103. They export the machines through three agents. Mainly they export to Europe and a small amount to Australia. Consider the following data: Month Information Product Total Demand / 6 months EXM101 8,000 Machine Efficiency 86% Hours Allowable Worked breaks One 8-hour | 30-minute paid shift/day lunch break. Two 8-hour One 30-minute shifts paid meal break Two 8 hour One 30-minute shifts paid meal break EXM102 13,000 7 days allocated for this product 10 days allocated for this product 8 days allocated for this product 91% EXM103 14,500 92% The factory has 4 production lines for producing three types of components. Line 1: Stainless Steel Sheet Metal Components Line 2: Fabrication of Main Frame items with Stainless steel angles and Plates Line 3. Steel Casting, machining and fabrication other accessories Line 4 is basically assembly line for assembling the products 1,2, and 3 Complete a Value Stream MAP showing the following information a) Compute Takt time (3 points). b) Prepare Current State Value Stream Map (10 points), c) Show Time line (5 points) for current state map, d) Inventory Triangles and Inventory in Time scale(4 points) in the time lines, e) Analyze Current State Metrics (Total Lead time, Total Value added time, Overall Scrap rate, %, Overall Manpower; %VAT) (4 points) f) Prepare kaizen step-based improvement plan Map (9 points) g) Future State map with Time line, inventory triangles, Total Lead time, Value added time, and analysis of metrics (15 points) Line 1 Operation (OPN) 1 Operator 1 Cycle Time (C/T): 50 Sec Changeover Time: (CO) = 1 hour Inventory (INV) Input side (INS): 200 Output side (OUS): 50 Scrap Rate 1% Operation (OPN) 2 Operator 2 Cycle Time (C/T): 20 Sec Changeover Time: (CO) = 30 min. Inventory (INV) Input side (INS): 50 Output side (OUS): 200 Scrap Rate 2% Operation (OPN) 3 Operator 1 Cycle Time (C/T): 2 min Changeover Time: (CO) = 30 min Inventory (INV) Input side (INS): 200 Output side (OUS): 150 Scrap Rate 0.5% Operation (OPN) 4 Operator 1 Cycle Time (C/T): 1.5 min Changeover Time: (CO) = 0 min Inventory (INV) Input side (INS): 150 Output side (OUS): 20 Scrap Rate 0.25% Line 2 Line 4 Operation (OPN) 1 Operator 2 Cycle Time (C/T): 1.5 min Changeover Time: (CO) = 20 min Inventory (INV) Input side (INS): 100 Output side (OUS): 20 Scrap Rate 0% Operation (OPN) 2 Operator 1 Cycle Time (C/T): 4 min Changeover Time: (CO) = 120 min Inventory (INV) Input side (INS): 20 Output side (OUS): 100 Scrap Rate 0.5% Operation (OPN) 3 Operator 1 Cycle Time (C/T): 5 min Changeover Time: (CO) = 30 min Inventory (INV) Input side (INS): 100 Output side (OUS): 85 Scrap Rate 0.5% E- ASSY 1 Operator 3 Cycle Time (C/T): 4 min Changeover Time: (CO) = 20 min Inventory (INV) Input side (INS): 100 Output side (OUS): 120 Scrap Rate 0% ASSY 2 Operator 2 Cycle Time (C/T): 6 min Changeover Time: (CO) = 60 min Inventory (INV) Input side (INS): 120 Output side (OUS): 20 Scrap Rate 0.5% ASSY 3 Operator 3 Cycle Time (C/T): 3 min Changeover Time: (CO) = 15 min Inventory (INV) Input side (INS): 20 Output side (OUS): 200 Scrap Rate 0.5% Line 3 Operation (OPN) 1 Operator 1 Cycle Time (C/T):45 Sec Changeover Time: (CO) = 2 hour Inventory (INV) Input side (INS): 300 Output side (OUS): 180 Scrap Rate 1.5% Operation (OPN) 2 Operator 1 Cycle Time (C/T): 20 Sec Changeover Time: (CO) = 45 min Inventory (INV) Input side (INS): 180 Output side (OUS): 250 Scrap Rate 1% Operation (OPN) 3 Operator 1 Cycle Time (C/T): 1.8 min Changeover Time: (CO) = 50 min Inventory (INV) Input side (INS): 250 Output side (OUS): 20 Scrap Rate 0.25% Operation (OPN) 4 Operator 1 Cycle Time (C/T): 1.5 Min Changeover Time: (CO) = 50 min Inventory (INV) Input side (INS): 20 Output side (OUS): 120 Scrap Rate 1.25% IENG 4023 Assignment 1 Question 1 DATA We are examining the production process at a US based export-oriented Machine Manufacturer. They manufacture 3 types of Exercise Machines. Exercise Machine EXM 101; EXM 102, and EXM 103. They export the machines through three agents. Mainly they export to Europe and a small amount to Australia. Consider the following data: Month Information Product Total Demand / 6 months EXM101 8,000 Machine Efficiency 86% Hours Allowable Worked breaks One 8-hour | 30-minute paid shift/day lunch break. Two 8-hour One 30-minute shifts paid meal break Two 8 hour One 30-minute shifts paid meal break EXM102 13,000 7 days allocated for this product 10 days allocated for this product 8 days allocated for this product 91% EXM103 14,500 92% The factory has 4 production lines for producing three types of components. Line 1: Stainless Steel Sheet Metal Components Line 2: Fabrication of Main Frame items with Stainless steel angles and Plates Line 3. Steel Casting, machining and fabrication other accessories Line 4 is basically assembly line for assembling the products 1,2, and 3 Complete a Value Stream MAP showing the following information a) Compute Takt time (3 points). b) Prepare Current State Value Stream Map (10 points), c) Show Time line (5 points) for current state map, d) Inventory Triangles and Inventory in Time scale(4 points) in the time lines, e) Analyze Current State Metrics (Total Lead time, Total Value added time, Overall Scrap rate, %, Overall Manpower; %VAT) (4 points) f) Prepare kaizen step-based improvement plan Map (9 points) g) Future State map with Time line, inventory triangles, Total Lead time, Value added time, and analysis of metrics (15 points)