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Nozone, Inc., a manufacturer of Freon recovery units ( for automotive air conditioner maintenance ) , experiences a strongly seasonal demand pattern, driven by the

Nozone, Inc., a manufacturer of Freon recovery units (for automotive air conditioner
maintenance), experiences a strongly seasonal demand pattern, driven by the summer air
conditioning season. This year Nozone has put together a 6-month production plan, where
the monthly demands Dt for recovery units are given in the table below. Each recovery unit
is manufactured from one chassis assembly plus a variety of other parts. The chassis
assemblies are produced in the machining center. Since there is a single chassis assembly per
recovery unit, the demands in the table below also represent demands for chassis assemblies.
The unit cost, fixed setup cost, and monthly holding cost for chassis assemblies are also
given in this table. The fixed setup cost is the firm's estimate of the cost to change over the
machining center to produce chassis assemblies, including labor and materials cost and the
cost of disruption of other product lines.
(a) Use the Wagner-Whitin algorithm to compute an "optimal" 6-month production
schedule for chassis assemblies.
(b) Comment on the appropriateness of using monthly planning periods. What factors
should influence the choice of a planning period?
(c) Comment on the validity of using a fixed order cost to consider the capacity constraint at
the machining center.
In addition, calculate the cost of a lot for lot policy and a fixed order quantity policy (fixed
order amount is 2000). Show your results in the form of the Dynamic Lot Sizing tables.
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