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P 4 - 2 2 Alkylated cyclohexanols are important intermediates in the fragrance and perfume industry [ Ind . Eng. Chem. Res., 2 8 ,

P4-22 Alkylated cyclohexanols are important intermediates in the fragrance and perfume industry [Ind. Eng. Chem. Res., 28,693(1989)]. Recent work has focused on gas-phase catalyzed hydrogenation of o-cresol to 2-methylcyclohexanone, which is then hydrogenated to 2-methylcyclohexanol. In this problem we focus on only the first step in the reaction (Figure P4-22). The reaction on a nickel-silica catalyst was found to be zero-order in o-cresol and first-order in hydrogen with a specific reaction rate at 170C of 1.74mol of o- cresol ?(kgcat*min*atm). The reaction mixture enters the packed-bed reactor at a total pressure of 5atm. The molar feed consists of 67%H2 and 33%o-cresol at a total molar rate of 40molmin.
(a) Neglecting pressure drop, plot the rate of reaction of o-cresol and the concentrations of each species as a function of catalyst weight. What is the ratio of catalyst weight needed to achieve the last 5% conversion to the weight necessary to achieve the first 5% conversion (0 to 5%) in the plug-flow reactor?
(b) Accounting for the pressure drop in the packed bed using a value of =0.034kg-1, redo part (a) along with a plot of pressure versus catalyst weight.
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