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P 4 . 5 3 Connie Chemist has developed a new catalyst for making acetaldehyde from ethanol and air. Besides the desired reaction, some ethanol

P4.53 Connie Chemist has developed a new catalyst for making acetaldehyde from ethanol and air. Besides the desired reaction, some
ethanol is oxidized completely to CO2 and H2O. Connie analyzed a laboratory scale continuous-flow reactor. The feed to the
reactor is set at 5.7 moles ethanol per mole oxygen. Under these conditions, the single-pass conversion of ethanol is 25%, with
selectivity to acetaldehyde of 0.92. Sketch a block flow diagram showing how you would design this process at a large scale, to
produce 1200kgmolh acetaldehyde. Include recycle and purge streams as you see fit. Assume that nitrogen, oxygen and carbon
dioxide cannot be economically separated, and that ethanol, water, and acetaldehyde can all be readily separated from each other.
Complete a DOF analysis of the process. Calculate all flows.
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