Part 3 - Dual Card Kanban (15 points) The bill of materials (BOM) for an assembly is shown below (numbers in parentheses indicate the quantity of each part within each assembly, e.g., the assembly includes 3-part Cs). Each 8-hour day, the assembly line produces 500 units. During the 8-hour day, workers have a 30-minute paid lunch and two breaks of 15 minutes each. Because the assembly line is located in a different area of the plant from where parts A, B, and C are produced, a two-card pull Kanban system is used. If a safety margin of 20% is to be maintained, how many of each of the withdrawal and production cards are needed? Draw a schematic diagram showing the assembly and parts production areas, and the location of the containers and cards. Information for producing/moving the parts is below. Assembly 100 1.25 B 50 1.5 100 1.0 A (2) B (1) C (3) Container size (units) Conveyance time (hours/container) Production time (minutes/container) 30 45 55 Part 3 - Dual Card Kanban (15 points) The bill of materials (BOM) for an assembly is shown below (numbers in parentheses indicate the quantity of each part within each assembly, e.g., the assembly includes 3-part Cs). Each 8-hour day, the assembly line produces 500 units. During the 8-hour day, workers have a 30-minute paid lunch and two breaks of 15 minutes each. Because the assembly line is located in a different area of the plant from where parts A, B, and C are produced, a two-card pull Kanban system is used. If a safety margin of 20% is to be maintained, how many of each of the withdrawal and production cards are needed? Draw a schematic diagram showing the assembly and parts production areas, and the location of the containers and cards. Information for producing/moving the parts is below. Assembly 100 1.25 B 50 1.5 100 1.0 A (2) B (1) C (3) Container size (units) Conveyance time (hours/container) Production time (minutes/container) 30 45 55