Question
Pickle Motorcycles, Inc. (PMI), manufactures three motorcycle models: a cruising bike (Route 66), a street bike (Main Street), and a starter model (Alley Cat). Because
Pickle Motorcycles, Inc. (PMI), manufactures three motorcycle models: a cruising bike (Route 66), a street bike (Main Street), and a starter model (Alley Cat). Because of the different materials used, production processes for each model differ significantly in terms of machine types and time requirements. Once parts are produced, however, assembly time per unit required for each type of bike is similar. For this reason, PMI allocates overhead on the basis of machine-hours. Last year, the company shipped 800 Route 66s, 2,100 Main Streets, and 5,200 Alley Cats and had the following revenues and expenses.
PICKLE MOTORCYCLES, INC. Income Statement | ||||||||||||
Route 66 | Main Street | Alley Cat | Total | |||||||||
Sales revenue | $ | 7,400,000 | $ | 10,700,000 | $ | 9,500,000 | $ | 27,600,000 | ||||
Direct costs | ||||||||||||
Direct materials | 3,100,000 | 5,100,000 | 4,400,000 | 12,600,000 | ||||||||
Direct labor | 288,000 | 470,000 | 1,040,000 | 1,798,000 | ||||||||
Variable overhead | ||||||||||||
Machine setup | 577,500 | |||||||||||
Order processing | 1,440,000 | |||||||||||
Warehousing costs | 1,865,500 | |||||||||||
Energy to run machines | 850,000 | |||||||||||
Shipping | 735,000 | |||||||||||
Contribution margin | $ | 7,734,000 | ||||||||||
Fixed overhead | ||||||||||||
Plant administration | 1,680,000 | |||||||||||
Other fixed overhead | 2,760,000 | |||||||||||
Gross profit | $ | 3,294,000 | ||||||||||
PMI's chief financial officer (CFO) hired a consultant to recommend cost allocation bases. The consultant recommended the following.
Activity Level | |||||||
Activity | Cost Driver | Route 66 | Main Street | Alley Cat | |||
Setting up machines | Number of production runs | 25 | 35 | 45 | |||
Processing orders | Number of sales orders received | 400 | 700 | 700 | |||
Warehousing | Number of units held in inventory | 210 | 200 | 410 | |||
Using energy | Machine-hours | 10,000 | 14,000 | 26,000 | |||
Shipping | Number of units shipped | 800 | 3,900 | 10,000 | |||
The consultant found no basis for allocating the plant administration and other fixed overhead costs and recommended that these not be applied to products.
Required:
a. Using machine-hours to allocate production overhead, complete the income statement for Pickle Motorcycles. (See the "using energy" activity for machine-hours.) Do not attempt to allocate plant administration or other fixed overhead.
b. Complete the income statement using the bases recommended by the consultant.
c. How might activity-based costing result in better decisions by Pickle Motorcycles's management?
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