Question
Plano Products manufactures a wide variety of chemical compounds and liquids for industrial uses. The standard mix for producing a single batch of 100 liters
Plano Products manufactures a wide variety of chemical compounds and liquids for industrial uses. The standard mix for producing a single batch of 100 liters of its biggest selling product is as follows:
Input | Quantity | Cost | Total | ||||||||
Chemical | (in liters) | (per liter) | Cost | ||||||||
Chem-A | 38 | $ | 45 | $ | 1,710 | ||||||
Chem-B | 78 | 30 | 2,340 | ||||||||
Chem-C | 9 | 20 | 180 | ||||||||
125 | $ | 4,230 | |||||||||
There is a standard 20 percent loss in liquid volume during processing due to evaporation. The finished liquid is put into 28-liter containers for sale. Thus, the standard material cost for a 28-liter container is $1,184.40 [= ($4,230 100 liters) 28 liters per container].
The actual quantities of direct materials and the cost of the materials placed in production during September were as follows (materials are purchased and used at the same time):
Input Chemical | Quantity (in liters) | Total Cost | |||||
Chem-A | 26,160 | $ | 959,248 | ||||
Chem-B | 41,400 | 1,407,320 | |||||
Chem-C | 28,040 | 1,438,220 | |||||
95,600 | $ | 3,804,788 | |||||
A total of 9,800 containers (274,400 liters) were produced during September.
Required:
Calculate the total direct material variance for the liquid product for the month of September and then further analyze the total variance into:
a. & b. Materials price and efficiency variances, materials mix and yield variances. (Do not round intermediate calculations. Round Standard mix values to 3 decimal places. Indicate the effect of each variance by selecting "F" for favorable, or "U" for unfavorable. If there is no effect, do not select either option.)
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