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PLEASE ANSWER ALL OF THE QUESTIONS BELOW: Cost of Quality Report A quality control activity analysis indicated the following four activity costs of a hotel:

PLEASE ANSWER ALL OF THE QUESTIONS BELOW:

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Cost of Quality Report A quality control activity analysis indicated the following four activity costs of a hotel: Inspecting cleanliness of rooms 5211,200 Processing lost customer reservations 52,800 Rework incorrectly prepared room service meal 105,600 Employee training 158,400 Total $528,000 Sales are $4,400,000. Prepare a cost of quality report. Round percent of sales to one decimal place. Cost of Quality Report Quality Cost Classification Quality Cost Percent of Total Quality Cost % Percent of Total Sales % Prevention Appraisal % % Internal failure % % External failure % % Total % % Calculate Lead Time Flint Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 55 parts. A part requires 3 minutes in milling and 10 minutes in finishing. The move time between the two operations for a complete batch is 11 minutes. Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing operations. The operating time is unchanged; however, the batch size is reduced to 5 parts and the move time is eliminated. Determine the value-added, non-value-added, and total lead times, and the value-added ratio under the traditional and lean manufacturing methods. If required, round percentages to one decimal place. Traditional Philosophy Lean Manufacturing Philosophy Value-added time min min Non-value-added time min min Total lead time min min Value-added ratio (as a percent) % %

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