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Amla Inc. Metalworkers manufactures metal constructions for Doctor Khumalo Medical Hardware. These include: Shipping containers retrofitted as observation venues during the execution of the vaccine trials. Cooled shipping containers for the transport of vaccines. Shipping containers retrofitted as vaccination stations for the vaccine rollout. . . They send a 90/60/30-day forecasts and daily orders by email to their suppliers Mapimpi Metals. The production supervisor gets weekly schedule from their Production planning and control MRP system, which are sent to each department by the messenger. A shipping list is produced daily, and finished orders are shipped everyday using one trucks to Doctor Khumalo Medical Hardware every Wednesday. Amla Inc. Metalworkers gives 6-week forecasts by email and weekly orders by fax. Doctor Khumalo Medical Hardware's demand is 18 400 doors monthly for a 20-day month. The forecasts comprise of 12000 cooled containers and 6400 retrofitted containers. The containers are transported on trucks which contain 20 containers each. Workers have an 08h45 hr day with a 30 min unpaid lunch and 15 mins tea break. At the moment, Mapimpi Metals have supplied Doctor Khumalo Medical Metalworkers with raw materials that lasts them 5 days. The raw materials come in form of 150m metal coils. The production flow chart for Amla Inc. Metalworkers is given in the diagram below. Each station has a holding area for holding inventory. Using the information given below construct a value stream map for More Metalworkers. Cutting Welding 1 Welding 2 Assembly 1 Assembly 2 Shipping 0 Workstation capabilities are given in the table below: Cutting Welding 1 Welding 2 Assembly 1 Assembly 2 Shipping Cycle Time (sec) 1 39 46 62 40 Changeover Time 3600 10 10 0 0 (sec) Up Time (%) 85 97 92 96 100 Available time (sec) 27600 27600 27600 27600 27600 Lot size 2 weeks 2 shifts 2 shifts 2 shifts 2 shifts 2 shifts No of operators 200 ton 1 1 1 1 Inventory For cooled 5 days 4000 [1100 1000 [1200 2700 For retrofitting coils 2400 600 1850 640 1440 Amla Inc. Metalworkers manufactures metal constructions for Doctor Khumalo Medical Hardware. These include: Shipping containers retrofitted as observation venues during the execution of the vaccine trials. Cooled shipping containers for the transport of vaccines. Shipping containers retrofitted as vaccination stations for the vaccine rollout. . . They send a 90/60/30-day forecasts and daily orders by email to their suppliers Mapimpi Metals. The production supervisor gets weekly schedule from their Production planning and control MRP system, which are sent to each department by the messenger. A shipping list is produced daily, and finished orders are shipped everyday using one trucks to Doctor Khumalo Medical Hardware every Wednesday. Amla Inc. Metalworkers gives 6-week forecasts by email and weekly orders by fax. Doctor Khumalo Medical Hardware's demand is 18 400 doors monthly for a 20-day month. The forecasts comprise of 12000 cooled containers and 6400 retrofitted containers. The containers are transported on trucks which contain 20 containers each. Workers have an 08h45 hr day with a 30 min unpaid lunch and 15 mins tea break. At the moment, Mapimpi Metals have supplied Doctor Khumalo Medical Metalworkers with raw materials that lasts them 5 days. The raw materials come in form of 150m metal coils. The production flow chart for Amla Inc. Metalworkers is given in the diagram below. Each station has a holding area for holding inventory. Using the information given below construct a value stream map for More Metalworkers. Cutting Welding 1 Welding 2 Assembly 1 Assembly 2 Shipping 0 Workstation capabilities are given in the table below: Cutting Welding 1 Welding 2 Assembly 1 Assembly 2 Shipping Cycle Time (sec) 1 39 46 62 40 Changeover Time 3600 10 10 0 0 (sec) Up Time (%) 85 97 92 96 100 Available time (sec) 27600 27600 27600 27600 27600 Lot size 2 weeks 2 shifts 2 shifts 2 shifts 2 shifts 2 shifts No of operators 200 ton 1 1 1 1 Inventory For cooled 5 days 4000 [1100 1000 [1200 2700 For retrofitting coils 2400 600 1850 640 1440