Question
Please answer questions 1 & 2! Thank you! A company is setting up an assembly line to produce 30 units per hour. The table below
Please answer questions 1 & 2! Thank you!
A company is setting up an assembly line to produce 30 units per hour. The table below identifies the work elements, times, and immediate predecessors.
Work Element | Time (Sec.) | Immediate Predecessor(s) |
A | 40 | - |
B | 46 | A |
C | 20 | B |
D | 34 | B |
E | 40 | B |
F | 30 | C |
G | 45 | D |
H | 35 | F, G |
I | 25 | E |
J | 45 | H, I |
What cycle time is required to satisfy the required output?
Total = 360 seconds
Cycle time = 1 hour / 30 units = (60 minutes * 60 seconds)/30 units per hour = 3,600 seconds / 30 units per hour = 120 seconds per unit
What is the theoretical minimum number of stations?
Theoretical minimum number of workstation = 360 seconds / 120 seconds per unit = 3 workstations
1. Use one of the heuristic decision rules described in Table 6.3 on page 235 to balance the assembly line so that it will produce 30 units per hour. Clearly state the decision rule you use and complete the below table using the selected rule.
Note: The actual number of stations to be used to balance the line depends on the heuristic decision rule used and may be higher than the theoretical minimum calculated in part b.
Decision Rule: |
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| Work Element | Cumulative | Idle Time |
Station | Candidate(s) | Choice | Time (sec) | Time (sec) | (c = ? sec) |
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2. What is the efficiency of the line you found in part c?
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