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Prairie Wolf (PW) designs and produces car parts. In 2015, actual variable manufacturing overhead is $400,000. PWs simple costing system allocates variable manufacturing overhead to

Prairie Wolf (PW) designs and produces car parts. In 2015, actual variable manufacturing overhead is $400,000. PWs simple costing system allocates variable manufacturing overhead to its three customers based on machine-hours and prices its contracts based on full costs. One of its customers has regularly complained of being charged non-competitive prices, so you as PWs management accountant, realizes that it is time to examine the consumption of overhead resources more closely. You know that there are three main departments that consume overhead resources: Design, Production and Engineering. Interviews with the department personnel and examination of time records yield the following detailed information:

Department

Cost driver

Variable manufacturing overhead

2015

Usage of cost drivers by customer contract

United Motors

Alpha Motors

Beta Motors

Design

CAD-design hours

$28,000

110

200

80

Production

Engineering hours

$40,000

60

240

370

Engineering

Machine-hours

$230,000

140

6960

1080

Total

$298,000

Your report must at least cover the following parts:

(1)What is the variable manufacturing overhead allocated to each customer in 2015 using the simple costing system that has machine-hours as the cost-allocation base?

(2)What is the variable manufacturing overhead allocated to each customer in 2015 using departmental based variable manufacturing overhead rates?

(3)Which customer do you think was complaining about being overcharged in the simple system? Which customer do you think will be unhappy in the departmental based rates being used to price contracts? How would you respond to these concerns?

(4)How else might PW use the information available from its department-by-department analysis of variable manufacturing overhead costs?

(5)PWs managers are wondering if they should further refine the departmentbydepartment costing system into an ABC system by identifying different activities within each department. Under what conditions would it not be worthwhile to refine further the department costing system into an ABC system?

(6)PWs variable manufacturing overhead for engineering department has increased by 50% in 2015 with little increase in machine hours. The management believes that there are significant idle hours in the machine operators in engineering department. Provide two effective recommendations to PWs engineering department on how to improve the productivity of the machine operators.

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