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Problem 1: (6.2/224 Silver et.al. (1998) Book) The demand pattern for another type of filter is: Jan. Feb. Mar. Apr. May June 18 31 23

Problem 1: (6.2/224 Silver et.al. (1998) Book)

The demand pattern for another type of filter is:

Jan.

Feb.

Mar.

Apr.

May

June

18

31

23

95

29

37

July

Aug.

Sept.

Oct.

Nov.

Dec.

50

39

30

88

22

36

Those filters cost the company $4.75 each; ordering and carrying costs are $35 and 0.24 $/$/year respectively. The variability coefficient equals 0.33. Use the Silver Meal heuristics to determine the sizes and timing of replenishments of stock.

Variability coefficient: A parameter to determine when to use heuristics method, when demand pattern having variability exceeds some threshold value, it makes sense to change to a heuristic. It is Variability coefficient (VC). In particular, if VC <0.2, Use simple EOQ. Otherwise, Use heuristic. .

Problem 2: (6.10/224 Silver et.al. (1998) Book)

Consider a company facing a demand pattern and costs as follows:

Month

Sequential number

Requirements (units)

January

1

20

February

2

40

March

3

110

April

4

120

May

5

60

June

6

30

July

7

20

August

8

30

September

9

80

October

10

120

November

11

130

December

12

40

Total

800

Given: Fixed ordering cost A = $25.00, carrying cost r (per month) = $0.05 (Carrying costs are very high in this industry) and unit variable cost v = $4.00.

Using a three-month decision rule, the replenishment schedule and associated costs are as follows:

Month

1

2

3

4

5

6

7

8

9

10

11

12

Total

Starting inventory

0

150

110

0

90

30

0

110

80

0

170

40

Replenishment

170

0

0

210

0

0

130

0

0

290

0

0

800

Requirements

20

40

110

120

60

30

20

30

80

120

130

40

800

Ending inventory

150

110

0

90

30

0

110

80

0

170

40

0

780

Total replenishment costs: $110.00

Total carrying costs: $156.00

Total replenishment + carrying: $256.00

a/ Construct a replenishment schedule and calculate the associated costs using the Fixed Economic Order Quantity method.

b/ Repeat using the Wagner-Whitin algorithm.

c/ Repeat using the Silver Meal heuristic.

d/ Repeat using the Least Unit cost method.

e/ Repeat using the Part-period balancing method.

f/ Repeat using the Periodic Ordering Quantity method.

Problem 4:

A component used in a manufacturing facility is ordered from an outside supplier. The component is used in a variety of finished items and therefore the demand is high. Forecast demand (in thousands) over the next 8 weeks is:

Week

1

2

3

4

5

Demand

21

33

29

15

9

Each component costs 70 cents and the inventory carrying charge rate is 0.56 cents ($0.0056) per unit per week. The fixed order cost is $300. Assume instantaneous delivery.

What is the ordering policy recommended by DP algorithm?

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