Problem 17.31 Make-or-Buy, Traditional Analysis Objective 1 2 4 Morrill Company produces two different types of gauges: a density gauge and a thickness gauge. The segmented income statement for a typical quarter follows. Total Sales Less variable expenses Contribution margin Less direct fixed expenses Segment margin Less common fixed expenses Operating income Density Gauge $150,000 80,000 $ 70,000 20,000 $ 50,000 Thickness Gauge $80.000 46,000 $34,000 38,000 S(4,000 $230,000 126,000 $104.000 58,000 $ 46,000 30,000 S 16,000 Includes depreciation The density gauge uses a subassembly that is purchased from an external supplier for $25 per unit. Each quarter 2,000 subassemblies are purchased. All units produced are sold, and there are no ending inventories of subassemblies. Morrill is considering making the subassembly rather than buying it. Unit-level variable manufacturing costs are as follows: Direct materials Direct labor Variable overhead S2 3 2 No significant non-unit-level costs are incurred, Morrill is considering two alternatives to supply the productive capacity for the subassembly 1. Lease the needed space and equipment at a cost of $27,000 per quarter for the pace and $10 000 ner manter for a sunervirnr There are no other fived exhan Direct materials Direct labor Variable overhead S2 3 No significant non-unit-level costs are incurred. Morrill is considering two alternatives to supply the productive capacity for the subassembly. 1. Lease the needed space and equipment at a cost of $27,000 per quarter for the space and $10,000 per quarter for a supervisor. There are no other fixed expenses. 2. Drop the thickness gauge. The equipment could be adapted with virtually no cost and the existing space utilized to produce the subassembly. The direct fixed expenses, including supervision, would be $38,000, $8,000 of which is depreciation on equipment If the thickness gauge is dropped, sales of the density gauge will not be affected. Required: 1. Should Morrill Company make or buy the subassembly? If it makes the subassembly, which alternative should be chosen? Explain and provide supporting computations. Answer + 2. Suppose that dropping the thickness gauge will decrease sales of the density gauge by 10 percent. What effect does this have on the decision? Answer 3. Assume that dropping the thickness gauge decreases sales of the density gauge by 10 percent and that 2,800 subassemblies are required per quarter As before, assume that there are no ending Inventories of subassemblies and that all units produced are sold. Assume also that the per unit sales price and variable costs are the same as in Requirement 1. Include the leasing alternative in your consideration. Now, what is the correct decision? Lease and Make Buy Problem 17.31 1. Cost Item Purchase cost Variable manufacturing costs Lease expenses Supervisor salary Total relevant costs Drop Thickness Gauge and Make Purchase cost Variable manufacturing costs Lost contribution margin Total relevant costs Best Alternative: Show your work: of 6 430 words IR OC 2 Make Buy Lost sales for density gauge Cost of making component Reduction of other variable costs Lost contribution margin Purchase cost Total relevant costs Best Alternative: Show your work op 3. Lease and Make Buy Variable manufacturing costs Lease expenses Supervisor salary Purchase cost Total relevant costs Drop Thickness Gauge and Make Lost sales from density gauge Variable manufacturing costs Reduction of other variable costs Lost contribution margin (thickness) Purchase cost Total relevant costs Best alternative: Show your work: words