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Problem 3 . Integral Catalytic Fixed - bed Reactor Sizing ( 4 0 points ) A pilot - scale fixed - bed reactor was operated

Problem 3. Integral Catalytic Fixed-bed Reactor Sizing (40 points)
A pilot-scale fixed-bed reactor was operated to approximate the behavior of an isothermal
plug-flow reactor (PFR) system. The heterogeneous reaction kinetics for the isomerization of a
particular light hydrocarbon (specie A) were previously shown to follow first-order, irreversible
behavior. In one series of experiments using 1kg of 18-in. spherical catalyst in a fixed-bed
reactor, the fractional conversion of the hydrocarbon was 0.80. The molar flow rate of the
hydrocarbon at the reactor inlet was 2kmolAmin and the inlet feed composition was 0.1
kmolm3.
The project manager for the process scale-up group has asked you to use this data to predict
how much catalyst (in kilograms) would be required to achieve a fractional conversion of 0.99
for the same hydrocarbon if the feed molar flow rate of the hydrocarbon in the larger reactor
was 1200kmolAhr and the inlet feed composition was now 0.2kmolm3 under otherwise
identical process conditions.
Show all the equation(s), variables and their units, and your result(s).
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