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Problem 6.11 (LO2) Activity-Based Costing Summit Surfboard produces two surfboards. One is a recreational model made from polyurethane foam covered with fiberglass cloth and epoxy

Problem 6.11 (LO2) Activity-Based Costing Summit Surfboard produces two surfboards. One is a recreational model made from polyurethane foam covered with fiberglass cloth and epoxy resin. The other is a high performance competition board that uses carbon fiber instead of fiberglass. The carbon fiber boards are custom-made and require more hand finishing and setup time.

Most of the companys sales come from the recreational model, but recently sales of the competition boards have been increasing. The following information is related to the products for the most recent year:

Recreational

Competition

Sales and production (number of surfboards)

1,500

200

Sales price per board

$600

$1,200

Unit costs:

Direct materials

175

250

Direct labor

120

300

Overhead*

168

420

Total unit cost

463

970

Gross profit

$137

$230

Overhead* costs:

Building depreciation

$ 50,000

Equipment depreciation

60,000

Materials ordering

25,000

Quality control

65,500

Maintenance and security

37,500

Setup and drafting

38,000

Supervision

60,000

Total overhead

$336,000

Overhead rate based on direct labor dollars:

Total overhead

$336,000

Total labor ($120 1,500) + ($300 200)

$240,000

*Overhead rate = $1.40 per direct labor dollar. ($336,000 $240,000)

Vikki Mason, the president of Summit, is concerned that the traditional cost system used by Summit may not be providing accurate cost information and that the sales price of the competition surfboard might not be enough to cover its true cost.

Required

  1. The traditional system that Summit is using assigns 83 percent of the $336,000 total overhead to the recreational surfboard because 83 percent of the direct labor dollars are spent on the recreational surfboards. Discuss why this might not be an accurate way to assign overhead to surfboards.
  2. Discuss how Summit might be able to improve cost allocation by using an ABC system.
  3. Assume that Summit retains a consultant to create an activity-based costing system, and the consultant develops the following data:

Driver Activity

Cost Pool

Amount

Driver

Recreational Boards

Competition Boards

Building

$ 50,000

Square footage

8,000

2,000

Equipment

60,000

Machine hours

4,250

750

Materials ordering

25,000

Number of orders

100

300

Quality control

65,500

Number of inspections

100

400

Maintenance and security

37,500

Square footage

8,000

2,000

Setup and drafting

38,000

Number of setups

50

200

Supervision

60,000

Direct labor cost

$180,000

$60,000

$336,000

  1. Determine the overhead allocation to each line of surfboards using an activity-based costing approach, and compute the total unit costs for each model surfboard. Round to two decimal places.
  2. Discuss why activity-based allocations are different from those generated by the traditional allocation method used by Summit.

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