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Process time (in minutes) Number of units that can be processed at the same time Station / Product Coffee maker Toaster Steam Iron Minibar Station

Process time (in minutes) Number of units that can be processed at the same time
Station / Product Coffee maker Toaster Steam Iron Minibar Station / Product Coffee maker Toaster Steam Iron Minibar Station Quality rate % Availability rate % Performance rate %
A 30 30 35 55 A 6 6 4 1 A 94% 99% 86%
B 40 40 45 50 B 12 12 7 2 B 90% 80% 74%
C 35 50 50 45 C 6 5 6 2 C 95% 96% 93%

Products : Coffee maker, Toaster, Steam Iron and Mini Bar

Demand (units): 1,000, 1,000, 300, and 488 respectively

Working days: Monday to Friday (max. 24 hours a day) - Check the Calendar

Hours per shift: 8 hours each shift

Number of stations: 3

Number of workers required per station: 1 (assume workers can not help others since the process is made by a robot)

Sales price per unit: 15 EUR, 5.5 EUR, 8 EUR and 57 EUR respectively

Raw Material Cost per unit: 8.5 EUR, 2 EUR, 3.2 EUR and 35 EUR respectively

Wages: 550 per shift, per station (monthly)

Utilities, maintenance and others expenses: 600 per shift, per station

Depreciation cost: 2,900 in total (monthly)

Administrative expenses: 3,250 (monthly)

Calculate the available time

Calculate the taktime to produce all the required units (in minutes)

Calculate the inputs table showing the production rate in minutes (minutes per unit)

Calculate the OEE per station

Calculate the total required capacity per station

Calculate the Capacity utilization rate

Identify the Constraints (in case you find)

Calculate Throuput per product

Calculate the throuput rate per product per minute

Determine the priority of production.

Calculate the Mix of production which maximize profits

Calculate the EBIT given the mix of production already calculated

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