Question
Process time (in minutes) Number of units that can be processed at the same time Station / Product Coffee maker Toaster Steam Iron Minibar Station
Process time (in minutes) | Number of units that can be processed at the same time | ||||||||||||||
Station / Product | Coffee maker | Toaster | Steam Iron | Minibar | Station / Product | Coffee maker | Toaster | Steam Iron | Minibar | Station | Quality rate % | Availability rate % | Performance rate % | ||
A | 30 | 30 | 35 | 55 | A | 6 | 6 | 4 | 1 | A | 94% | 99% | 86% | ||
B | 40 | 40 | 45 | 50 | B | 12 | 12 | 7 | 2 | B | 90% | 80% | 74% | ||
C | 35 | 50 | 50 | 45 | C | 6 | 5 | 6 | 2 | C | 95% | 96% | 93% |
Products : Coffee maker, Toaster, Steam Iron and Mini Bar | ||||||||
Demand (units): 1,000, 1,000, 300, and 488 respectively | ||||||||
Working days: Monday to Friday (max. 24 hours a day) - Check the Calendar | ||||||||
Hours per shift: 8 hours each shift | ||||||||
Number of stations: 3 | ||||||||
Number of workers required per station: 1 (assume workers can not help others since the process is made by a robot) | ||||||||
Sales price per unit: 15 EUR, 5.5 EUR, 8 EUR and 57 EUR respectively | ||||||||
Raw Material Cost per unit: 8.5 EUR, 2 EUR, 3.2 EUR and 35 EUR respectively | ||||||||
Wages: 550 per shift, per station (monthly) | ||||||||
Utilities, maintenance and others expenses: 600 per shift, per station | ||||||||
Depreciation cost: 2,900 in total (monthly) | ||||||||
Administrative expenses: 3,250 (monthly) |
Calculate the available time | ||||||
Calculate the taktime to produce all the required units (in minutes) | ||||||
Calculate the inputs table showing the production rate in minutes (minutes per unit) | ||||||
Calculate the OEE per station | ||||||
Calculate the total required capacity per station | ||||||
Calculate the Capacity utilization rate | ||||||
Identify the Constraints (in case you find) | ||||||
Calculate Throuput per product | ||||||
Calculate the throuput rate per product per minute | ||||||
Determine the priority of production. | ||||||
Calculate the Mix of production which maximize profits | ||||||
Calculate the EBIT given the mix of production already calculated | ||||||
Step by Step Solution
There are 3 Steps involved in it
Step: 1
Get Instant Access to Expert-Tailored Solutions
See step-by-step solutions with expert insights and AI powered tools for academic success
Step: 2
Step: 3
Ace Your Homework with AI
Get the answers you need in no time with our AI-driven, step-by-step assistance
Get Started